relay DODGE RAM 2002 Service Manual PDF

activates the washer pump/motor, which dispenses
washer fluid onto the windshield glass through the
washer nozzles.
When the ignition switch is in the Accessory or On
positions, battery current from a fuse in the Junction
Block (JB) is provided through a fused ignition
switch output (run-acc) circuit to the wiper motor
park switch, the wiper relay, and the multi-function
switch. The internal circuitry of the multi-function
switch provides a direct hard wired battery current
output to the low speed or high speed brushes of the
wiper motor when the Lo or Hi switch setting is
selected, which causes the wipers to cycle at the
selected speed. The intermittent wipe, and wipe-af-
ter-wash features of the wiper and washer system
are provided by the electronic intermittent wipe logic
circuit within the Central Timer Module (CTM). In
order to provide the intermittent wipe feature, the
CTM monitors the wiper switch state and the wiper
motor park switch state. In order to provide the
wipe-after-wash feature, the CTM monitors both the
washer switch state and the wiper motor park switch
state. When a Delay position is selected with the
multi-function switch control knob, the CTM logic cir-
cuit responds by calculating the correct delay inter-
val. The CTM then energizes the wiper relay by
pulling the relay control coil to ground. The ener-
gized wiper relay directs battery current through the
normally open contact of the relay back through the
internal circuitry of the multi-function switch to the
low speed brush of the wiper motor. The CTM moni-
tors the wiper motor operation through the wiper
park switch sense circuit, which allows the CTM to
determine the proper timing to begin the next wiper
blade sweep. The normal delay intervals are driver
adjustable from about one-half second to about eigh-
teen seconds.
The high-line and premium CTM also provides a
speed sensitive intermittent wipe feature. By moni-
toring vehicle speed messages received from the Pow-
ertrain Control Module (PCM) over the Chrysler
Collision Detection (CCD) data bus network, the
high-line or premium CTM is able to adjust the delay
intervals to compensate for vehicle speed. Above
about sixteen kilometers-per-hour (ten miles-per-
hour) the delay is driver adjustable from about one-
half second to about eighteen seconds. Below about
sixteen kilometers-per-hour (ten miles-per-hour) the
delay times are doubled by the CTM, from about one
second to about thirty-six seconds.
When the Off position of the multi-function switch
wiper control knob is selected, one of two events is
possible. The event that will occur depends upon the
position of the wiper blades on the windshield at the
moment that the Off position is selected. If the wiper
blades are in the down position on the windshieldwhen the Off position is selected, the park switch
that is integral to the wiper motor is closed to ground
and the wiper motor ceases to operate. If the wiper
blades are not in the down position on the windshield
at the moment the Off position is selected, the park
switch is closed to battery current through a fused
ignition switch output (run-acc) circuit. The park
switch sense circuit directs this battery current to
the low speed brush of the wiper motor through the
normally closed contact of the wiper relay and the
internal Off position circuitry of the multi-function
switch. This causes the wiper motor to continue run-
ning until the wiper blades are in the down position
on the windshield and the park switch is again
closed to ground.
When the Wash position of the multi-function
switch is selected, the Wash position circuitry within
the switch directs battery current to the washer
pump/motor. The CTM monitors the washer switch
state through a washer switch sense input. When the
washer switch is closed with the wiper system turned
Off, the CTM operates the wiper motor through the
wiper relay in the same manner as it does to provide
the Delay mode operation. After the state of the
washer switch changes to open, the CTM monitors
the wiper motor through the wiper park switch sense
circuit, which allows the CTM to monitor the number
of wiper blade sweeps.
Proper testing of the CTM, the PCM, or the CCD
data bus vehicle speed messages requires a DRBIIIt
scan tool. Refer to the appropriate diagnostic infor-
mation. Refer to the owner's manual in the vehicle
glove box for more information on the features and
operation of the wiper and washer system.
DIAGNOSIS AND TESTING - WIPER &
WASHER SYSTEM
WIPER SYSTEM
The diagnosis found here addresses an electrically
inoperative wiper system. If the wiper motor oper-
ates, but the wipers do not move on the windshield,
replace the faulty wiper module. If the wipers oper-
ate, but chatter, lift, or do not clear the glass, clean
and inspect the wiper system components as
required. (Refer to 8 - ELECTRICAL/WIPERS/
WASHERS - INSPECTION) and (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS - CLEANING). Refer to
the appropriate wiring information. The wiring infor-
mation includes wiring diagrams, proper wire and
connector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
The following tests will help to diagnose the hard
wired components and circuits of the wiper system.
BR/BEWIPERS/WASHERS 8R - 3
WIPERS/WASHERS (Continued)

However, these tests may not prove conclusive in the
diagnosis of this system on models equipped with a
high-line or premium Central Timer Module (CTM).
In order to obtain conclusive testing of the wiper sys-
tem on models with a high-line or premium CTM, the
Chrysler Collision Detection (CCD) data bus network
and all of the electronic modules that provide inputs
to or receive outputs from the wiper system compo-
nents must be checked. The most reliable, efficient,
and accurate means to diagnose the wiper system on
models with a high-line or premium CTM requires
the use of a DRBIIItscan tool. Refer to the appro-
priate diagnostic information. The DRBIIItscan tool
can provide confirmation that the CCD data bus is
functional, that all of the electronic modules are
sending and receiving the proper messages on the
CCD data bus, and that the wiper relay is being sent
the proper hard wired outputs by the CTM for it to
perform its wiper system functions.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Check the fused ignition switch output (run-
acc) fuse (Fuse6-25ampere) in the Junction Block
(JB). If OK, go to Step 2. If not OK, repair the
shorted circuit or component as required and replace
the faulty fuse.
(2) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run-acc) fuse (Fuse6-25ampere) in the JB.
If OK, go to Step 3. If not OK, repair the open fused
ignition switch output (run-acc) circuit between the
JB and the ignition switch as required.
(3) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the instrument panel wire harness con-
nector for the multi-function switch from the switch
connector receptacle. Reconnect the battery negative
cable. Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run-acc) circuit cavity of the instrument
panel wire harness connector for the multi-function
switch. If OK, go to Step 4. If not OK, repair theopen fused ignition switch output circuit between the
multi-function switch and the JB as required.
(4) If the problem being diagnosed involves only
the intermittent wipe feature, go to Step 5. If the
problem being diagnosed involves all wiper modes, or
only the Low and/or High speed modes, go to Step 7.
(5) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Disconnect the instrument panel wire harness con-
nector (Connector C1) for the Central Timer Module
(CTM) from the CTM connector receptacle. Check for
continuity between the wiper switch mode sense cir-
cuit cavities of the instrument panel wire harness
connector for the multi-function switch and the
instrument panel wire harness connector (Connector
C1) for the CTM. There should be continuity. If OK,
go to Step 6. If not OK, repair the open wiper switch
mode sense circuit between the multi-function switch
and the CTM as required.
(6) Check for continuity between the wiper switch
mode signal circuit cavities of the instrument panel
wire harness connector for the multi-function switch
and the instrument panel wire harness connector
(Connector C1) for the CTM. There should be conti-
nuity. If OK, proceed to the diagnosis for the wiper
relay. (Refer to 8 - ELECTRICAL/WIPERS/WASH-
ERS/WIPER RELAY - DIAGNOSIS AND TESTING).
If not OK, repair the open wiper switch mode signal
circuit between the multi-function switch and the
CTM as required.
(7) Check for continuity between the two wiper
switch low speed output circuit cavities of the instru-
ment panel wire harness connector for the multi-
function switch. There should be continuity. If OK, go
to Step 8. If not OK, repair the open wiper switch
low speed output circuit between the two cavities of
the instrument panel wire harness connector for the
multi-function switch as required.
(8) Test the multi-function switch continuity.
(Refer to 8 - ELECTRICAL/LAMPS/LIGHTING -
EXTERIOR/MULTI-FUNCTION SWITCH - DIAG-
NOSIS AND TESTING). If the multi-function switch
tests OK, reconnect the instrument panel wire har-
ness connector for the multi-function switch to the
switch connector receptacle and go to Step 9. If not
OK, replace the faulty multi-function switch and test
the wiper system operation again. If still not OK, go
to Step 9.
(9) Turn the ignition switch to the Off position.
Disconnect and isolate the battery negative cable.
Measure the resistance between the headlamp and
dash wire harness ground wire for the wiper motor
and a good ground. The meter should read zero
ohms. If OK, go to Step 10. If not OK, repair the
open ground circuit to ground (G100) as required.
8R - 4 WIPERS/WASHERSBR/BE
WIPERS/WASHERS (Continued)

(CTM) from the CTM connector receptacle. Reconnect
the battery negative cable. Turn the ignition switch
to the On position. With the washer button
depressed, check for battery voltage at the washer
switch sense circuit cavity of the instrument panel
wire harness connector (Connector C1) for the CTM.
If OK, proceed to the diagnosis for the wiper relay.
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER RELAY - DIAGNOSIS AND TESTING). If
not OK, repair the open washer switch sense circuit
between the CTM and the multi-function switch as
required.
CLEANING - WIPER & WASHER SYSTEM
WIPER SYSTEM
The squeegees of wiper blades exposed to the ele-
ments for a long time tend to lose their wiping effec-
tiveness. Periodic cleaning of the squeegees is
suggested to remove any deposits of salt or road film.
The wiper blades, arms, and windshield glass should
only be cleaned using a sponge or soft cloth and
windshield washer fluid, a mild detergent, or a non-
abrasive cleaner. If the wiper blades continue to
leave streaks, smears, hazing, or beading on the
glass after thorough cleaning of the squeegees and
the glass, the entire wiper blade assembly must be
replaced.
CAUTION: Protect the rubber squeegees of the
wiper blades from any petroleum-based cleaners,
solvents, or contaminants. These products can rap-
idly deteriorate the rubber squeegees.
WASHER SYSTEM
If the washer system is contaminated with foreign
material, drain the washer reservoir by removing the
front washer pump/motor from the reservoir. Clean
foreign material from the inside of the washer reser-
voir using clean washer fluid, a mild detergent, or a
non-abrasive cleaner. Flush foreign material from the
washer system plumbing by first disconnecting the
washer hoses from the washer nozzles, then running
the washer pump/motor to run clean washer fluid or
water through the system. Plugged or restricted
washer nozzles should be carefully back-flushed
using compressed air. If the washer nozzle obstruc-
tion cannot be cleared, replace the washer nozzle.
CAUTION: Never introduce petroleum-based clean-
ers, solvents, or contaminants into the washer sys-
tem. These products can rapidly deteriorate the
rubber seals and hoses of the washer system, as
well as the rubber squeegees of the wiper blades.CAUTION: Never use compressed air to flush the
washer system plumbing. Compressed air pres-
sures are too great for the washer system plumbing
components and will result in further system dam-
age. Never use sharp instruments to clear a
plugged washer nozzle or damage to the nozzle ori-
fice and improper nozzle spray patterns will result.
INSPECTION - WIPER & WASHER SYSTEM
WIPER SYSTEM
The wiper blades and wiper arms should be
inspected periodically, not just when wiper perfor-
mance problems are experienced. This inspection
should include the following points:
(1) Inspect the wiper arms for any indications of
damage, or contamination. If the wiper arms are con-
taminated with any foreign material, clean them as
required. (Refer to 8 - ELECTRICAL/WIPERS/
WASHERS - CLEANING). If a wiper arm is damaged
or corrosion is evident, replace the wiper arm with a
new unit. Do not attempt to repair a wiper arm that
is damaged or corroded.
(2) Carefully lift the wiper blade off of the glass.
Note the action of the wiper arm hinge. The wiper
arm should pivot freely at the hinge, but with no lat-
eral looseness evident. If there is any binding evident
in the wiper arm hinge, or there is evident lateral
play in the wiper arm hinge, replace the wiper arm.
CAUTION: Do not allow the wiper arm to spring
back against the glass without the wiper blade in
place or the glass may be damaged.
(3) Once proper hinge action of the wiper arm is
confirmed, check the hinge for proper spring tension.
Remove the wiper blade from the wiper arm. Either
place a small postal scale between the blade end of
the wiper arm and the glass, or carefully lift the
blade end of the arm away from the glass using a
small fish scale. Compare the scale readings between
the right and left wiper arms. Replace a wiper arm if
it has comparatively lower spring tension, as evi-
denced by a lower scale reading.
(4) Inspect the wiper blades and squeegees for any
indications of damage, contamination, or rubber dete-
rioration (Fig. 1). If the wiper blades or squeegees
are contaminated with any foreign material, clean
them and the glass as required. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS - CLEANING). After
cleaning the wiper blade and the glass, if the wiper
blade still fails to clear the glass without smearing,
streaking, chattering, hazing, or beading, replace the
wiper blade. Also, if a wiper blade is damaged or the
squeegee rubber is damaged or deteriorated, replace
8R - 6 WIPERS/WASHERSBR/BE
WIPERS/WASHERS (Continued)

(2) Reconnect the headlamp and dash wire harness
ground connector to the wiper motor ground terminal
(Fig. 9).
(3) Reconnect the headlamp and dash wire harness
connector for the wiper motor to the wiper motor pig-
tail wire connector.
(4) Reach into the cowl plenum to align the wiper
module mounting bracket with the locations for the
mounting screws (Fig. 8).
(5) Install and tighten the four screws that secure
the wiper module bracket to the cowl plenum panel
and the dash panel. Tighten the screws to 8 N´m (72
in. lbs.).
(6) Reinstall the cowl plenum cover/grille panel
onto the cowl plenum. (Refer to 23 - BODY/EXTERI-
OR/COWL GRILLE - INSTALLATION).
(7) Reinstall the wiper arms onto the wiper pivots.
(Refer to 8 - ELECTRICAL/WIPERS/WASHERS/
WIPER ARMS - INSTALLATION).
(8) Reconnect the battery negative cable.
WIPER RELAY
DESCRIPTION
The wiper relay (or intermittent wipe relay) is
located in the Power Distribution Center (PDC) near
the battery in the engine compartment. See the fuse
and relay layout label affixed to the inside surface of
the PDC cover for wiper relay identification and loca-
tion. The wiper relay is a conventional International
Standards Organization (ISO) micro relay. Relays
conforming to the ISO specifications have common
physical dimensions, current capacities, terminal pat-
terns, and terminal functions. The relay is containedwithin a small, rectangular, molded plastic housing.
The relay is connected to all of the required inputs
and outputs through its PDC receptacle by five male
spade-type terminals that extend from the bottom of
the relay base. The ISO designation for each termi-
nal is molded into the base adjacent to the terminal.
The ISO terminal designations are as follows:
²30 (Common Feed)- This terminal is con-
nected to the movable contact point of the relay.
²85 (Coil Ground)- This terminal is connected
to the ground feed side of the relay control coil.
²86 (Coil Battery)- This terminal is connected
to the battery feed side of the relay control coil.
²87 (Normally Open)- This terminal is con-
nected to the normally open fixed contact point of the
relay.
²87A (Normally Closed)- This terminal is con-
nected to the normally closed fixed contact point of
the relay.
The wiper relay cannot be adjusted or repaired. If
the relay is damaged or faulty, it must be replaced.
OPERATION
The wiper relay (or intermittent wipe relay) is an
electromechanical switch that uses a low current
input from the Central Timer Module (CTM) to con-
trol a high current output to the low speed brush of
the wiper motor. The movable common feed contact
point is held against the fixed normally closed con-
tact point by spring pressure. When the relay coil is
energized, an electromagnetic field is produced by the
coil windings. This electromagnetic field draws the
movable relay contact point away from the fixed nor-
mally closed contact point, and holds it against the
fixed normally open contact point. When the relay
coil is de-energized, spring pressure returns the mov-
able contact point back against the fixed normally
closed contact point. A resistor or diode is connected
in parallel with the relay coil in the relay, and helps
to dissipate voltage spikes and electromagnetic inter-
ference that can be generated as the electromagnetic
field of the relay coil collapses.
The wiper relay terminals are connected to the
vehicle electrical system through a connector recepta-
cle in the Power Distribution Center (PDC). The
inputs and outputs of the wiper relay include:
²The common feed terminal (30) is connected to
the wiper motor low speed brush through the wiper
control circuitry of the multi-function switch on the
steering column. When the wiper relay is de-ener-
gized, the common feed terminal is connected to the
wiper park switch output through the wiper park
switch sense circuit. The wiper park switch output
may be battery current (wipers are not parked), or
ground (wipers are parked). When the wiper relay is
energized, the common feed terminal of the wiper is
Fig. 9 Wiper Module Electrical Connections
1 - GROUND CONNECTOR
2 - WIPER MOTOR CONNECTOR
3 - GROUND TERMINAL
BR/BEWIPERS/WASHERS 8R - 15
WIPER MODULE (Continued)

connected to battery current from a fuse in the Junc-
tion Block (JB) through a fused ignition switch out-
put (run-acc) circuit.
²The coil ground terminal (85) is connected to the
relay control output of the CTM through the wiper
motor relay control circuit. The CTM controls the
ground path for this circuit internally to energize or
de-energize the wiper relay based upon its program-
ming and inputs from the wiper and washer control
circuitry of the multi-function switch and from the
wiper motor park switch.
²The coil battery terminal (86) is connected to
battery current from a fuse in the Junction Block
(JB) through a fused ignition switch output (run-acc)
circuit whenever the ignition switch is in the On or
Accessory positions.
²The normally open terminal (87) is connected to
battery current from a fuse in the Junction Block
(JB) through a fused ignition switch output (run-acc)
circuit whenever the wiper relay control coil is ener-
gized by the CTM. This circuit provides fused igni-
tion switch output (run-acc) current to the wiper
motor low speed brush only when the wiper relay
control coil is energized.
²The normally closed terminal (87A) is connected
to the output of the wiper motor park switch through
the wiper motor park switch sense circuit. This cir-
cuit provides battery current (wipers are not parked)
or ground (wipers are parked) to the wiper motor low
speed brush whenever the wiper relay control coil is
de-energized and the Off position of the wiper control
of the multi-function switch is selected.
The wiper relay can be diagnosed using conven-
tional diagnostic tools and methods.
DIAGNOSIS AND TESTING - WIPER RELAY
The wiper relay (or intermittent wipe relay) (Fig.
10) is located in the Power Distribution Center (PDC)
in the engine compartment. See the fuse and relay
layout label affixed to the inside surface of the PDC
cover for wiper relay identification and location.
Refer to the appropriate wiring information. The wir-
ing information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
(1) Remove the wiper relay from the PDC. (Refer
to 8 - ELECTRICAL/WIPERS/WASHERS/WIPER
RELAY - REMOVAL).
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   5 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, test the relay input and output cir-
cuits. Refer to RELAY CIRCUIT TEST . If not OK,
replace the faulty relay.
RELAY CIRCUIT TEST
(1) The relay common feed terminal cavity (30) is
connected to the multi-function switch. There should
be continuity between the receptacle for terminal 30
of the wiper relay in the PDC and both driver low
speed wiper motor driver circuit cavities of the
instrument panel wire harness connector for the
multi-function switch at all times. If OK, go to Step
2. If not OK, repair the open driver low speed wiper
motor driver circuit(s) between the PDC and the
multi-function switch as required.
(2) The relay normally closed terminal (87A) is
connected to the wiper motor park switch through
the wiper motor park switch sense circuit. There
should be continuity between the receptacle for ter-
minal 87A of the wiper relay in the PDC and the
wiper motor park switch sense circuit cavity of the
headlamp and dash wire harness connector for the
wiper motor at all times. If OK, go to Step 3. If not
OK, repair the open wiper motor park switch sense
circuit between the PDC and the wiper motor as
required.
(3) The relay normally open terminal (87) is con-
nected to a fused ignition switch output (run-acc)
fuse in the Junction Block (JB) through a fused igni-
tion switch output (run-acc) circuit. There should be
battery voltage at the receptacle for terminal 87 of
Fig. 10 Wiper Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
8R - 16 WIPERS/WASHERSBR/BE
WIPER RELAY (Continued)

the wiper relay in the PDC whenever the ignition
switch is in the On or Accessory positions. If OK, go
to Step 4. If not OK, repair the open fused ignition
switch output (run-acc) circuit between the PDC and
the JB as required.
(4) The coil battery terminal (86) is connected to a
fused ignition switch output (run-acc) fuse in the JB
through a fused ignition switch output (run-acc) cir-
cuit. There should be battery voltage at the recepta-
cle for terminal 86 of the wiper relay in the PDC
whenever the ignition switch is in the On or Acces-
sory positions. If OK, go to Step 5. If not OK, repair
the open fused ignition switch output (run-acc) cir-
cuit between the PDC and the JB as required.
(5) The coil ground terminal (85) is connected to
the output of the Central Timer Module (CTM)
through the wiper motor relay control circuit. There
should be continuity between the receptacle for ter-
minal 85 of the wiper relay in the PDC and the wiper
motor relay control circuit cavity of the instrument
panel wire harness connector (Connector C1) for the
CTM at all times. If not OK, repair the open wiper
motor relay control circuit between the PDC and the
CTM as required.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover from the Power Distribution
Center (PDC) (Fig. 11).
(3) See the fuse and relay layout label affixed to
the underside of the PDC cover for wiper relay iden-
tification and location.
(4) Remove the wiper relay by grasping it firmly
and pulling it straight out from the receptacle in the
PDC.
INSTALLATION
(1) See the fuse and relay layout label affixed to
the underside of the PDC cover for the proper wiper
relay location (Fig. 11).
(2) Position the wiper relay in the proper recepta-
cle in the PDC.
(3) Align the wiper relay terminals with the termi-
nal cavities in the PDC receptacle.
(4) Push firmly and evenly on the top of the wiper
relay until the terminals are fully seated in the ter-
minal cavities in the PDC receptacle.
(5) Reinstall the cover onto the PDC.
Fig. 11 Power Distribution Center
1 - COVER
2 - POWER DISTRIBUTION CENTER
BR/BEWIPERS/WASHERS 8R - 17
WIPER RELAY (Continued)

DESCRIPTION - SECTION IDENTIFICATION AND
INFORMATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.
Splice diagrams in Section 8W-70 show the entire
splice and provide references to other sections the
splices serves. Section 8W-70 only contains splice dia-
grams that are not shown in their entirety some-
where else in the wiring diagrams.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the dia-
gram pages.
WIRING SECTION CHART
GROUP TOPIC
8W-01 thru
8W-09General information and Diagram
Overview
8W-10 thru
8W-19Main Sources of Power and
Vehicle Grounding
8W-20 thru
8W-29Starting and Charging
8W-30 thru
8W-39Powertrain/Drivetrain Systems
GROUP TOPIC
8W-40 thru
8W-49Body Electrical items and A/C
8W-50 thru
8W-59Exterior Lighting, Wipers and
Trailer Tow
8W-60 thru
8W-69Power Accessories
8W-70 Splice Information
8W-80 Connector Pin Outs
8W-91 Connector, Ground and Splice
Locations
DESCRIPTION - CONNECTOR, GROUND AND
SPLICE INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located in the engine compart-
ment are C100 series numbers
²In-line connectors located in the Instrument
Panel area are C200 series numbers.
²In-line connectors located in the body are C300
series numbers.
²Jumper harness connectors are C400 series
numbers.
²Grounds and ground connectors are identified
with a ªGº and follow the same series numbering as
the in-line connectors.
²Splices are identified with an ªSº and follow the
same series numbering as the in-line connectors.
²Component connectors are identified by the com-
ponent name instead of a number. Multiple connec-
tors on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-91 contains connector/ground/splice
location illustrations. The illustrations contain the
connector name (or number)/ground number/splice
number and component identification. Connector/
ground/splice location charts in section 8W-91 refer-
ence the figure numbers of the illustrations.
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component. The abbre-
viation N/S means Not Shown in the illustrations
Fig. 4 WIRE CODE IDENTIFICATION
1 - COLOR OF WIRE (LIGHT BLUE WITH YELLOW TRACER
2 - GAGE OF WIRE (18 GAGE)
3 - PART OF MAIN CIRCUIT (VARIES DEPENDING ON
EQUIPMENT)
4 - MAIN CIRCUIT IDENTIFICATION
8W - 01 - 6 8W-01 WIRING DIAGRAM INFORMATIONBR/BE
WIRING DIAGRAM INFORMATION (Continued)

WARNINGS - GENERAL
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING:: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.
WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY AND AVOID LOOSE
CLOTHING.
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
voltages in these circuits, use a meter with a 10 -
megohm or greater impedance rating.
²Ohmmeter - Used to check the resistance
between two points of a circuit. Low or no resistance
in a circuit means good continuity.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
resistance in these circuits use a meter with a 10 -
megohm or greater impedance rating. In addition,
make sure the power is disconnected from the cir-
cuit. Circuits that are powered up by the vehicle's
electrical system can cause damage to the equip-
ment and provide false readings.
²Probing Tools - These tools are used for probing
terminals in connectors (Fig. 5). Select the proper
size tool from Special Tool Package 6807, and insert
it into the terminal being tested. Use the other end
of the tool to insert the meter probe.
INTERMITTENT AND POOR CONNECTIONS
Most intermittent electrical problems are caused
by faulty electrical connections or wiring. It is also
possible for a sticking component or relay to cause a
problem. Before condemning a component or wiring
assembly, check the following items.
²Connectors are fully seated
²Spread terminals, or terminal push out
Fig. 5 PROBING TOOL
1 - SPECIAL TOOL 6801
2 - PROBING END
BR/BE8W-01 WIRING DIAGRAM INFORMATION 8W - 01 - 7
WIRING DIAGRAM INFORMATION (Continued)

8W-02 COMPONENT INDEX
Component Page
4WD Switch.......................... 8W-31
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C- Heater Control.................... 8W-42
A/C Heater Temperature Select........... 8W-42
A/C High Pressure Switch............... 8W-42
A/C Low Pressure Switch................ 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Aftermarket Center High Mounted Stop
Lamp............................. 8W-51
Aftermarket Trailer Tow Connector........ 8W-54
Airbag Control Module.................. 8W-43
Ambient Temperature Sensor............ 8W-49
Ash Receiver Lamp.................... 8W-44
Automatic Day/Night Mirror............. 8W-49
Automatic Shut Down Relay............. 8W-30
Auxiliary Battery...................... 8W-20
Back-Up Lamp Switch.................. 8W-51
Back-Up Lamp........................ 8W-51
Battery Temperature Sensor............. 8W-30
Battery............................. 8W-20
Blend Door Actuator................... 8W-42
Blower Motor Relay.................... 8W-42
Blower Motor Resistor Block............. 8W-42
Blower Motor......................... 8W-42
Brake Lamp Switch.................... 8W-51
Brake Pressure Switch............... 8W-34, 35
Bypass Jumper....................... 8W-21
Camshaft Position Sensor............... 8W-30
Capacitor......................... 8W-10, 30
Cargo Lamps........................ 8W-44
Center High Mounted Stop Lamps........ 8W-51
Center Identification Lamp.............. 8W-50
Central Timer Module.................. 8W-45
Cigar Lighter......................... 8W-41
Circuit Breakers...................... 8W-12
Clockspring.................. 8W-33, 41, 43, 47
Clutch Pedal Position Switch............. 8W-21
Combination Flasher................... 8W-52
Controller Antilock Brake............ 8W-34, 35
Crankshaft Position Sensor.............. 8W-30
Cummins Bus........................ 8W-18
Cup Holder Lamp..................... 8W-44
Data Link Connector................... 8W-18
Daytime Running Lamp Module.......... 8W-50
Dome Lamp.......................... 8W-44
Driver Airbag......................... 8W-43
Driver Cylinder Lock Switch............. 8W-39
Driver Door Ajar Switch................ 8W-45
Driver Door Lock Motor................. 8W-61
Driver Door Window/Lock Switch...... 8W-60, 61
Driver Heated Seat Cushion............. 8W-63Component Page
Driver Heated Seat Switch.............. 8W-63
Driver Lumbar Motor.................. 8W-63
Driver Power Seat Front Vertical Motor.... 8W-63
Driver Power Seat Horizontal Motor....... 8W-63
Driver Power Seat Rear Vertical Motor..... 8W-63
Driver Power Seat Switch............... 8W-63
Driver Power Window Motor............. 8W-60
Electric Brake Provision................ 8W-54
Engine Control Module................. 8W-30
Engine Coolant Temperature Sensor....... 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Starter Motor Relay.............. 8W-21
Engine Starter Motor................... 8W-21
EVAP/Purge Solenoid................... 8W-30
Fender Lamp......................... 8W-51
Fog Lamp Relay....................... 8W-50
Fog Lamp............................ 8W-50
Fuel Heater Relay..................... 8W-30
Fuel Heater........................ 8W-30-36
Fuel Injection Pump................... 8W-30
Fuel Injectors......................... 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Relay...................... 8W-30
Fuel Tank Module..................... 8W-30
Fuel Transfer Pump.................... 8W-30
Fuses (JB)........................... 8W-12
Fuses (PDC).......................... 8W-10
Fusible Link....................... 8W-20, 30
Grounds............................. 8W-15
Generator............................ 8W-20
Glove Box Lamp And Switch............. 8W-44
Headlamp Beam Select Switch........... 8W-50
Headlamp Switch...................... 8W-50
Headlamp........................... 8W-50
Heated Mirror Relay................... 8W-62
Heated Mirror Switch.................. 8W-62
Heated Seat Relay..................... 8W-12
High Note Horn....................... 8W-41
Horn Relay.......................... 8W-41
Horn Switch.......................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Coils......................... 8W-30
Ignition Switch....................... 8W-10
Instrument Cluster.................... 8W-40
Intake Air Heater Relays................ 8W-30
Intake Air Heater..................... 8W-30
Intake Air Temperature Sensor........... 8W-30
Intermittent Wiper Switch............... 8W-53
Joint Connectors....... 8W-10, 12, 15, 30, 34, 35,
40, 44, 45, 51, 53, 54, 70
Junction Block........................ 8W-12
Leak Detection Pump.................. 8W-30
BR/BE8W-02 COMPONENT INDEX 8W - 02 - 1

Component Page
License Lamp......................... 8W-51
Low Note Horn....................... 8W-41
Manifold Absolute Pressure Sensor........ 8W-30
Outboard Clearance Lamps.............. 8W-50
Outboard Headlamps................... 8W-50
Outboard Identification Lamps........... 8W-50
Output Speed Sensor................... 8W-31
Overdrive Switch...................... 8W-31
Overhead Console..................... 8W-49
Oxygen Sensors....................... 8W-30
Oxygen Sensor Downstream Relay........ 8W-30
Park Brake Switch.................. 8W-40, 50
Park/Neutral Position Switch.......... 8W-30, 51
Park/Turn Signal Lamp................. 8W-52
Passenger Airbag On/Off Switch.......... 8W-43
Passenger Airbag...................... 8W-43
Passenger Cylinder Lock Switch.......... 8W-39
Passenger Door Ajar Switch.............. 8W-45
Passenger Door Lock Motor.............. 8W-61
Passenger Door Window/Lock Switch.... 8W-60, 61
Passenger Heated Seat Cushion.......... 8W-63
Passenger Heated Seat Switch........... 8W-63
Passenger Lumbar Motor................ 8W-63
Passenger Power Seat Front Vertical
Motor............................. 8W-63
Passenger Power Seat Horizontal Motor.... 8W-63
Passenger Power Seat Rear Vertical Motor . . 8W-63
Passenger Power Seat Switch............ 8W-63
Passenger Power Window Motor.......... 8W-60
Power Distribution Center............... 8W-10
Power Mirror Switch................... 8W-62Component Page
Power Mirror......................... 8W-62
Power Outlet......................... 8W-41
Powertrain Control Module.............. 8W-30
PTO Switch.......................... 8W-30
Quad High Beam Relay................. 8W-50
Radio Choke Relay..................... 8W-47
Radio............................... 8W-47
Rear Wheel Speed Sensor............ 8W-34, 35
Remote Radio Switch................... 8W-47
Splices.............................. 8W-70
Seat Belt Switch...................... 8W-40
Seat Heat Interface Module.............. 8W-63
Security Relay........................ 8W-39
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Tail/Stop/Turn Signal Lamp.............. 8W-51
Tailgate Lamps....................... 8W-51
Throttle Position Sensor................ 8W-30
Trailer Tow Connector.................. 8W-54
Trailer Tow Relay...................... 8W-54
Transmission Control Relay.............. 8W-31
Transmission Solenoid Assembly.......... 8W-31
Turn Signal/Hazard Switch.............. 8W-52
Underhood Lamp...................... 8W-44
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-40
Water In Fuel Sensor................... 8W-30
Wheel Speed Sensor.................... 8W-35
Windshield Washer Pump............... 8W-53
Wiper Motor Relay..................... 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXBR/BE