DODGE RAM SRT-10 2006 Service Repair Manual

Page 2601 of 5267

18. Remove first gear bearing (1) from mainshaft (2).
19. Remove first gear synchronizer inner friction ring
(1) from 1-2 synchronizer hub (2).
20. Remove first gear synchronizer outer friction ring
(1) from 1-2 synchronizer hub (2).

Page 2602 of 5267

21. Remove first gear synchronizer blocker ring (1)
from 1-2 synchronizer hub (2).
22. Remove 1-2 synchronizer hub (1) snap ring (2).
23. Remove 1-2 synchronizer sleeve (1) from 1-2 syn-
chronizer hub (2).

Page 2603 of 5267

24. Remove 1-2 synchronizer hub (1) detents (2).
25. Remove second gear and 1-2 synchronizer hub
with Bridge 938 (1), Button 9618-2 (2) and Adapt-
ers 9627 (3).

Page 2604 of 5267

26. Remove interlock plate bolts (1) and remove inter-
lock plate (2).
27. Remove washers (1) from intermediate plate (2).
28. Remove intermediate plate (1) bolts (2).

Page 2605 of 5267

29. Remove intermediate plate (1) dowels (2) with a
suitable tool and remove intermediate plate.
30. Install Fixture 9626 (2) on main/countershaft and
shift rails. Turn fixture (2) with transmission (1)
over onto the fixture.

Page 2606 of 5267

31. Remove clutch release bearing support bolts (2)
and retainer (1).
32. Insert seal Puller 9667 through one input shaft
seal (1) disassembly hole (2).
33. Remove input shaft seal with Remover 9667 (1)
and Slide Hammer C-3752 (2).

Page 2607 of 5267

34. Remove input shaft (1) snap ring (2).
35. Put a hole in the center of the countershaft plug
(2) with a punch (1).
36. Remove countershaft plug (1) from front housing
with Puller 9667 (2) and Slide Hammer C-3752.

Page 2608 of 5267

37. Install Wrench 9586 (1) on input shaft (2).
38. Remove countershaft allen bolt (1).
39. Remove input shaft wrench.
40. Remove two detent plugs from the side of the
housing with Puller 8870 (1) and Slide Hammer
C-3752 (2).

Page 2609 of 5267

41. Remove 3-4 (2) and 5-6 (1) shift fork pivot bolts
from both sides of the front housing.
42. Install Puller 9621(1) with puller Plug 9621-2 (2)
on front housing. Tighten puller bolts evenly and
remove front housing from the mainshaft and
countershaft.

Page 2610 of 5267

43. Remove 5-6 shift fork (3) and 3-4 shift fork (4).
Then remove 5-6 shift rail (1) and 3-4 shift rail (2)
from Fixture 9626.
44. Remove input shaft (1) from mainshaft (2).

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