DODGE RAM SRT-10 2006 Service Repair Manual

45. Remove input shaft bearing (1) from mainshaft
(2).
46. Remove countershaft (2) from fixture (3).

MAINSHAFT
1. Remove fifth gear synchronizer clutch body (1)
from 5-6 synchronizer hub (2).
2. Remove fifth gear synchronizer friction ring (1) from
5-6 synchronizer hub (2).

3. Remove 5-6 synchronizer sleeve (1) from hub (2).
4. Remove 5-6 synchronizer detents (1) from hub (2).
5. Remove 5-6 synchronizer hub (1) snap ring (2).

6. Remove 5-6 synchronizer hub (1) with three jaw
puller (2) and Button 9618-2 (3). Position jaws
under sixth gear clutch body (4).
7. Remove sixth gear (1) from mainshaft (2).

8. Remove sixth gear bearing (1) from mainshaft (2).
9. Remove mainshaft center support bearing (1) from
mainshaft (2).

COUNTERSHAFT
1. Remove countershaft center support bearing (1)
from counter shaft (2).
NOTE: Countershaft with 3-4 synchronizer, is ser-
viced as an assembly except bearings.
CENTER SUPPORT PLATE
1. Remove center support (1) roller bearing race
retainer (2).

2. Remove mainshaft center support (1) bearing race
with Remove/Installer 9668 (2) and Handle C4171.
3. Remove countershaft center support (1) bearing
race with Remove/Installer 9617 (2) and Handle
C4171.

FRONT HOUSING
1. Remove mainshaft bearing retainer (1) and coun-
tershaft bearing retainers (2).
2. Remove mainshaft bearing and countershaft bear-
ing with hammer and driver.
REAR HOUSING
1. Remove reverse idler gear shaft bolt (1) from hous-
ing (2).

2. Remove reverse idler gear shaft (1) from idler gear
(2).
3. Remove reverse idler gear (1) shaft support (2).
4. Remove reverse idler gear (1) and bearing (2).

5. Remove mainshaft bearing (1) retainer (2) bolts
and remove retainer.
6. Remove bearing from housing with a hammer and
driver.
7. Break plastic countershaft roller bearing cage with
a screw driver. Then remove cage and roller bear-
ing.
8. Insert Puller 9585 through the countershaft roller
bearing shell (1) and expand the tool (2) to grab
the bottom (3) of the bearing shell (1).
9. Remove countershaft roller bearing shell (1) from
the rear housing with Puller 9585 (2) and Slide
Hammer C-637.