DODGE RAM SRT-10 2006 Service Repair Manual

10. Install crossmember and tighten nuts (2) to 102
Nꞏm (75 ft. lbs.).
11. Install transmission mount bolts (1) and tighten to
68 Nꞏm (50 ft. lbs.).
12. Install starter motor (1) 5.7L.

13. Connect transmission harnesses to clips on case
and connect switches.
14. Install slave cylinder and tighten cylinder nuts to
23 Nꞏm (200 in. lbs.).
15. Install transfer case and transfer case linkage 4x4
equipped.
16. Remove transmission jack.
17. Install propeller shaft/shafts with reference marks
aligned.
18. Install exhaust on the exhaust manifolds.

19. Remove fill plug (1) on transmission (2) and fill to
bottom edge of fill plug hole.
20. Install fill plug and tighten to 57 Nꞏm (42 ft. lbs.).
21. Connect battery negative cable.
22. Install shift lever extension on shift tower and
lever assembly.
23. Slide boot down on shift lever extension and
install shift boot bezel and screws.
24. Install skid plate, if equipped.
ADJUSTMENTS
MAINSHAFT/COUNTERSHAFT BEARING PRELOAD
CAUTION: This procedure must be performed any time a mainshaft, countershaft or input shaft bearing or
shaft is replaced. Failure to follow these instructions will result in damaging the transmission.
MAINSHAFT
1. Set mainshaft, input shaft and countershaft into the
rear housing. Rotate the shafts to seat bearing in
rear housing.
2. Remove mainshaft bearing cup, shims and oiler
washer from the front housing.
3. Position Measurement Fixture 9592 (1) on front
housing over the mainshaft bearing cup bore.
4. Loosen the knob (2) on the fixture and lower the
shaft onto the mainshaft bearing cup (3) bore
shoulder. Then tighten the knob to hold the shaft.
5. Remove the fixture from the front housing.

6. Place mainshaft shaft bearing cup on mainshaft
bearing.
7. Position Fixture 9592 (1) on rear housing over the
mainshaft bearing (2).
8. Loosen the knob (3) on the fixture (1). This will
allow the rod plunger to drop down on the bearing
cup.
9. Measure the gap (1) between the fixture shaft (2)
and the fixture plunger (3). Repeat measurement
on the opposite side of the mainshaft cup and
bearing. The average of the two measurement, will
be the size of the mainshaft select shim.
10. Install new oil supply washer and select shim in
front housing mainshaft bearing cup bore and
install bearing cup.

COUNTERSHAFT
1. Remove countershaft bearing cup and shims from
the rear housing.
2. Position Fixture 9592 (1) on rear housing over the
countershaft bearing cup bore.
3. Loosen the knob (2) on the fixture and lower the
shaft onto the countershaft bearing cup (3) bore
shoulder. Then tighten the knob to hold the shaft.
4. Remove the fixture from the front housing.
5. Place countershaft bearing cup on countershaft
bearing.
6. Position Fixture 9592 (1) on rear housing over the
countershaft bearing (2).
7. Loosen the knob (3) on the fixture (1). This will
allow the rod plunger to drop down on the bearing
cup.

8. Measure the gap (1) between the fixture shaft (2)
and the fixture plunger (3). Repeat measurement
on the opposite side of the countershaft cup and
bearing. The average of the two measurements,
will be the size of the countershaft select shim.
9. Install select shim in front housing countershaft
bearing cup bore and install bearing cup.
SPECIFICATIONS
MANUAL TRANSMISSION-G56
TORQUE SPECIFICATIONS
DESCRIPTION Nꞏm Ft. Lbs. In. Lbs.
Fill Plug 57 42 -
Drain Plug 57 42 -
Front to Rear Housing
Bolts58 43 -
Input Shaft Retainer Bolts 23 17 -
Shift Tower bolts 23 17 -
5-6 Shift Fork Bolts 58 43 -
Shift Rail Support bolts 58 43 -
Reverse Idler Gear Shaft
Bolt58 43 -
P.T.O. Cover Bolts 58 43 -
Clutch Release Pivot Ball 22 16 -

GEAR SPECIFICATIONS
GEAR RATIO
FIRST 6.29
SECOND 3.48
THIRD 2.10
FOURTH 1.38
FIFTH 1.00
SIXTH 0.79
REVERSE 5.74

SPECIAL TOOLS
PULLER C-293-PA
ADAPTERS C-293-47
HANDLE C-4171
PULLER 6444
PLUG 8513A
REMOVER 8915
BRIDGE 938
INSTALLER 9588

INSTALLER 9589
MEASUREMENT FIXTURE 9592
PULLER 9593
PULLER 9594
INSTALLER 9595
JAWS 9597
INSTALLER 9598

FIXTURE 9605
PULLER 9646
PULLER 9647