steering DODGE SPRINTER 2005 1.G User Guide

Page 94 of 288

94 UNDERSTANDING YOUR INSTRUMENT PANELMulti-Function Indicator
WARNING!
Never operate buttons (1, 2, 3 and 4) in the multi-
function indicator while driving.
To operate these buttons the driver must reach
through the steering wheel, which could
significantly impede its movement.
Your attention will also be diverted from the road
and traffic conditions.
This could cause you to lose control of the vehicle
and could lead to an accident and result in severe
personal injuries or death.
For this reason, make sure that the traffic
conditions are safe before pressing the buttons, so
that nobody may be endangered.
When possible, reach around the steering wheel
to operate the multi-function indicator buttons.
Do not rest your head or chest on the steering
wheel or dashboard when operating the buttons.

Page 121 of 288

UNDERSTANDING YOUR INSTRUMENT PANEL 121
4
Heated Rear Window (Optional)
The switch for the heated rear
window is located on the right-hand
side next to the steering column.
It can be used only when the engine
is running.
To switch it on:
 Press upward; the indicator lamp in the switch will light up.
To switch off:
 Press upward one more time.
NOTE: The heated rear window will automatically
switch off after about 15 minutes or when the engine is
turned off.
Windshield Heater (Optional)
The switch for the windshield heater
is located on the center section of the
dashboard.
It can be used only when the engine
is running.
To switch it on:
 Press upward; the indicator lamp in the switch will light up.
To switch off:
 Press upward one more time.
NOTE: The windshield heater will automatically
switch off after about 5 minutes or when the engine is
turned off.

Page 137 of 288

UNDERSTANDING YOUR INSTRUMENT PANEL 137
4
NOTE: Only on vehicles with automatic heater
control/regulated air conditioner:
Before switching on the heater or entering the switch-
on time, the temperature control (1) must be set to
maximum heater output (as illustrated).
Set the air distribution control (3) as required between
Y and Z .AUXILIARY HEAT EXCHANGER IN LOAD
COMPARTMENT, ONLY WITH AUXILIARY HEATER
(OPTIONAL)
The auxiliary heat exchanger switch
is located on the right next to the
steering column. To switch on at blower speed 1:
Press the upper section, the left-hand indicator lamp in
the switch lights up.
To switch on at blower speed 2:
Press the lower section, the right-hand indicator lamp
in the switch lights up.
To switch off :
Press the switch to the middle position.
Operation is only possible when the key is turned to
position 2 in the ignition lock.
NOTE:
The auxiliary heat exchanger in the load
compartment should be switched off at coolant
temperatures below 176 °F (+80 °C) to quickly de-fog
and de-ice the windshield and front side windows.

Page 140 of 288

140 STARTING AND OPERATING
Deactivating the Acceleration Skid
Control (ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 168Brake Assist System (BAS)
(vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 169Indicator Lamp Electronic Stability Program
(ESP) (type 2500 vehicles only) . . . . . . . . . . . . 170Electronic Stability Program (ESP)
(vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 171

Auxiliary Drive (Optional) . . . . . . . . . . . . . . . . . . 172

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 173Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175Hydroplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175Tire Pressures of Loaded Vehicle in PSI (kPa) . . . 177Vehicle type 2500 C/HC/SHC . . . . . . . . . . . . 177Vehicle type 3500 C/HC/SHC . . . . . . . . . . . . 177Comfort Tire Pressures in PSI (kPa) . . . . . . . . 178Comfort Tire Pressures in PSI (kPa) . . . . . . . . 178

Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 179Fuel Filter with Water Separator . . . . . . . . . . . 180Diesel Fuels for Use at Very Low
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Programmed Top Speed (Optional) . . . . . . . . . . 182

Bleeding Diesel Fuel System . . . . . . . . . . . . . . . . . 183

Draining Fuel Filter with Water Separator . . . . . 184Bleeding the Diesel Fuel Syst em . . . . . . . . . . . 185

Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . 186

Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186Trailer Hitches (Optional) . . . . . . . . . . . . . . . . . 186Electrical Connections (Optional) . . . . . . . . . . 186Vehicle and Trailer Weights and Ratings . . . . 187Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . 187Checking Weights of Vehicle and Trailer . . . . 188Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . 188Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 189Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 191

Emissions Control System (Catalytic Converter) 192

Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . 192

Fording (Wading Capability) . . . . . . . . . . . . . . . . 192

Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . 193A Special Note Concerning Vehicle
Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

Page 141 of 288

STARTING AND OPERATING 141
5
POWER ASSISTANCE STARTING THE ENGINE
Battery charge warning lamp (1)
Engine oil level indicator lamp (2)
Preheater indicator lamp (3)
WARNING!
When the engine is not running, there is no power
assistance for the brake and steering system. In
this case, it is important to keep in mind that a
considerably higher degree of effort is necessary
to brake and steer the vehicle.

Page 155 of 288

STARTING AND OPERATING 155
5
 Protect sharp edges with padding.
 Check the tire pressures after loading the vehicle.
For passenger vans:
 Do not stack loads higher than the upper edge of the backrests.
 Always place the load against the backrests of the seat benches.
 Whenever possible, transport loads behind seats that are not occupied.
 Distribute the load in such a way that the permissible axle loads are not exceeded when the
vehicle is equipped with the maximum number of
seats. Loading the luggage compartment up to the
maximum payload would cause the permissible
rear axle load to be exceeded.
BRAKES
Service Brake
WARNING!
When the engine is not running, the brake and
steering systems are without power assistance.
Under these circumstances, a much greater effort
is necessary to stop or steer the vehicle.
After driving in heavy rain for some time without
applying the brakes or through water deep
enough to wet brake components, the first
braking action may be somewhat reduced and
increased pedal pressure may be necessary. Be
sure to maintain a safe distance from vehicles in
front.
Resting your foot on the brake pedal will cause
excessive and premature wear of the brake pads.
It can also result in the brakes overheating,
thereby significantly reducing their effectiveness.
It may not be possible to stop the vehicle in
sufficient time to avoid an accident.

Page 162 of 288

162 STARTING AND OPERATINGas the voltage reaches this level again
– the ABS is then
reactivated.
If ABS malfunctions, the other driving safety systems
are deactivated. The handling and braking
characteristics of your vehicle change. The other
braking and driving systems still function normally.
I
Anti-Lock Brake System (ABS)ABS prevents the wheels from locking at any speed
above about 5 mph (8 km/h), regardless of road
surface conditions. The vehicle remains steerable even
if the brakes are applied fully.
A light vibrating of the steering wheel and pulsating of
the brake pedal indicate that the ABS is working.
On slippery road surfaces, the ABS will respond even
with light brake pedal pressure because of the
increased likelihood of locking wheels. The pulsating
brake pedal can be an indication of hazardous road
conditions and works as a reminder to take extra care
while driving.
WARNING!
If the ABS indicator lamp - does not go out or
lights up again while driving, the ABS is malfunc-
tioning. If ABS malfunctions, the other driving
safety systems are deactivated. The vehicle’s brak-
ing characteristics may be affected. There is an in-
creased risk that your vehicle could skid in the
event of sharp braking. Have the malfunction
traced and repaired without delay by an autho-
rized Sprinter Dealer.
Adapt your speed and driving style to the
prevailing road, traffic and weather conditions.
Driving too fast increases the risk of an accident.

Page 163 of 288

STARTING AND OPERATING 163
5
WARNING!
Do not reduce the force applied to the brake pedal if
it is necessary to brake the vehicle further. This will
negate the main benefit of ABS – the ability to brake
without affecting the steerability of the vehicle.In the event of an emergency stop, fully depress
the brake pedal. Do not pump the brake pedal,
rather use firm, steady brake pedal pressure.
Pumping the pedal defeats the purpose of ABS
and significantly reduces braking effectiveness.
WARNING!
Anti-lock brake system (ABS) cannot prevent the
natural laws of physics from acting on the vehicle,
nor can it increase braking or steering efficiency
beyond that afforded by the condition of the vehi-
cle brakes and tires or the traction afforded.
The ABS cannot prevent accidents, including
those resulting from excessive speed in turns,
following another vehicle too closely, or
hydroplaning. Only a safe, attentive, and skillful
driver can prevent accidents.
The capabilities of an ABS equipped vehicle must
never be exploited in a reckless or dangerous
manner which could jeopardize the user’s safety
or the safety of others.
Adapt your speed and driving style to the
prevailing road, traffic and weather conditions.
Driving too fast increases the risk of an accident.

Page 173 of 288

STARTING AND OPERATING 173
5
STEERINGWhen the engine is not running, there is no power
assistance for the steering. Greater force will be
required to steer the vehicle.WHEELS AND TIRESCheck tires regularly for even tread wear, tread depth
(note legal requirements) and signs of external
damage.
Only use wheels and tires of the same size, make and
pattern.
Do not install tires that are not approved for the size
and type of wheel installed or the vehicle itself. Only
use those wheel sizes which were delivered to you by
your authorized Sprinter Dealer.
Use only wheels and tires which have been tested and
approved by the vehicle manufacturer. Break in new tires at moderate speeds for a distance of
about 65 miles (about 100 km).
CAUTION!
Power take off must not exceed 10 kW. Exceeding
the power take off may cause damage to the
auxiliary drive and/or ribbed V-belt.
WARNING!
Fitting other wheel sizes to the vehicle will change
the vehicle’s handling characteristics and may
lead to an accident resulting in severe personal in-
juries, death and property damage.
Only certain tires meeting the tire size/load/speed
rating specifications contained in the Tire
Pressure Tables at the end of this chapter are
certified to conform to FMVSS 120 for the Sprinter
vehicle at this time. Please check your side walls
of your originally equipped tires for specific
makes/sizes, and speed load ratings when you
need to replace your tires.
To prevent accident, injury or possible death, use
only the correct tires for your tire replacement.
Do not use retreaded/ remolded tires. This process
does not always permit previous damage to be
detected. Therefore vehicle safety cannot be
guaranteed if retreaded/remolded tires are fitted
.

Page 189 of 288

STARTING AND OPERATING 189
5
Towing a TrailerThere are many different laws, including speed limit
restrictions, having to do with trailer towing. Make
sure that your vehicle-trailer combination will be legal,
not only for where you reside, but also for where you
will be driving. A good source for this information can
be the police or local authorities.
Before you start driving with the trailer, check the
trailer hitch, break-away switch, safety chains,
electrical connections, lighting and tires. Also adjust
the mirrors to permit unobstructed view beyond rear
of trailer.
If the trailer has electric brakes, start your vehicle and
trailer moving slowly, and then apply only the trailer
brake controller by hand to be sure the brakes are
working properly.
When towing a trailer, check occasionally to be sure
that the load is secure, and that lighting and trailer
brakes (if so equipped) are functioning properly.
Always secure items in the trailer to prevent load shifts
while driving. Take into consideration that when towing a trailer, the
handling characteristics are different and less stable
from those when operating the vehicle without a
trailer. It is important to avoid sudden maneuvers. The
vehicle and trailer combination is heavier, and
therefore is limited in acceleration and climbing ability,
and requires longer stopping distances. It is more
p r o n e t o r e a c t i n g t o s i d e w i n d g u s t s , a n d r e q u i r es m o r e
sensitive steering input.
In order to gain skill and an understanding of the
vehicle’s behavior, you should practice turning, stopping
and backing up in an area which is free from traffic.If possible, do not brake abruptly, but rather engage
the brake slightly at first to
permit the trailer to activate
its brake. Then increase the braking force.

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