engine FIAT GRANDE PUNTO 2009 199 / 1.G Workshop Manual

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EMERGENCY
❒if you get a pressure reading of at least
1.8 bar, restore the proper pressure
(with engine running and handbrake on)
and restart;
❒drive with the utmost care to the near-
est Fiat Dealership.
FOR CHECKING AND
RESTORING PRESSURE ONLY
The compressor may also be used for
restoring pressure only. Release the fast
coupling and connect it directly to the tyre
valve fig. 13; in this way, the cylinder will
not be connected to the compressor and
no sealant will be injected. CYLINDER REPLACEMENT
PROCEDURE
To replace the cylinder, proceed as fol-
lows:
❒disconnect A-fig. 14;
❒turn the cylinder anticlockwise to lift
it out;
❒insert the new cylinder and turn it
clockwise;
❒connect Ato the cylinder and fit the
transparent tube Binto its allocated
space.
Remember to inform the
workshop that the tyre has
been treated with a quick repair kit.
Give the instruction booklet to the
personnel charged with handling the
treated tyre.
WARNING
fig. 13F0M0365mfig. 14F0M0206m
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ACCESSING THE FUSES
The fuses are grouped in three control
units: on the dashboard, in the engine
compartment and in the left-hand side of
the boot.
Dashboard fusebox fig. 36
To access the dashboard fusebox, loosen
the screws A-fig. 35and remove the
cover.
fig. 36F0M0415m
3 4 5 6 7
8 9 10 11 12
13 141 2
fig. 35F0M0016m
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Engine compartment fusebox
fig. 38
To access the fusebox located next to
the battery, remove the protective cover
fig. 37.
fig. 38F0M0417m
fig. 37F0M0416m
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1
8
13
2
5
11
4
6
14
7
12
9
3
107,5
7,5
5
5
10
5
20
20
20
20
5
7,5
5
7,5 FUSE TABLE
Dashboard fusebox fig. 36
DEVICESFUSE AMPS
Right dipped beam headlight
Left dipped beam headlight, corrector, headlamp alignment corrector
INT/A supply for switch coils on engine fusebox
and switch coils on body computer control unit
Front ceiling light, rear ceiling light (VAN version)
Supply and battery for EOBD diagnostic plug, alarm, sound system,
convergence control unit
INT supply for instrument panel, switch on brake pedal
(N.O. contact), third brake light
Door locking/unlocking motors, dead lock activation motors,
boot unlocking motor
Windscreen/rear window washer pump
Electric window motor on driver-side front door
Electric window motor on passenger-side front door
INT supply for dashboard control lights, mirror movement exterior electrics,
sunroof control unit, My Port infotelematic system socket
Airbag control unit
Instrument panel
INT supply for brake pedal switch (NC contact), clutch pedal switch,
interior heating unit, convergence control unit, sound system capabilities,
voltage stabiliser control unit, reverse light on rear bumper,
water sensor on diesel filter, glow plug heating control unit, airflow meter,
brake booster sensor, switch coils on engine compartment fusebox
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Engine compartment fusebox fig. 38
DEVICESFUSE AMPS
Single tone horn
Engine control system secondary loads
Left main beam headlight, right main beam headlight
Additional heater PTC1
Engine ECU, engine control system management switch,
robotised gearbox ECU, ignition management switch,
robotised gear selection lever
Engine ECU, engine control system management switch
Engine ECU (power supply)
Engine ECU, engine control system management switch
Air conditioning compressor
Heated rear window
Fuel pump on tank
Fire engine control system primary loads (coils and injectors),
primary loads (engine ECU) 1.3 Multijet version10
11
14
15
16
16
17
18
19
20
21
2210
10
15
30
7,5
5
10
5
7,5
30
15
15
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Do not start the engine while
the car is being towed.
WARNING
Clean the threaded housing
carefully before fastening
the ring. Make sure that the ring is se-
curely fastened before towing the car.
WARNING
Release the steering wheel
lock before towing (see “Ig-
nition device” in “Dashboard and
controls”). The brake booster and
power steering will not work while the
vehicle is being towed. You will there-
fore need to apply more force to the
brake pedal and steering wheel. Do
not use bendy cables for towing and
avoid jerking. Make sure not to dam-
age parts in contact with the car
while towing. Respect the rules of the
highway code when towing the car,
specifically in relation to the towing
device and road conduct.
WARNING
The front and rear tow
hooks should be used only
for emergencies on the road. You are
allowed to tow the car for short dis-
tances using an appropriate device in
accordance with the highway code
(a rigid bar), to move the vehicle on
the road in readiness for towing or
transporting via a breakdown vehicle.
Tow hooks MUST NOT be used to
tow vehicles off the road or where
there are obstacles and/or for tow-
ing operations using cables or other
non-rigid devices.
Respecting the above conditions,
towing must take place with two ve-
hicles (one towing, the other towed)
aligned as much as possible along the
same centre line.
WARNING
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TECHNICAL
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SERVICE
AND CAREIf the car is mainly used in towns and cities, change the engine oil and filter every 12 months.
Thousands of kilometres
Check exhaust gas emissions
Replace air filter cartridge
Top up fluid levels (engine coolant, brakes,
battery, windscreen washer, etc.)
Check condition of timing belt
Check engine management system operation
(through diagnostic socket)
Replace spark plugs
Replace toothed timing belt (*)
Change engine oil and replace oil filter (or every 24 months)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 24 months)
(*) Regardless of the distance covered, the timing belt should be replaced every 4 years for particularly demanding use (cold climates, city driving, idling for a long
time, dusty areas) or in any case every 5 years.
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SCHEDULED SERVICING PLAN DIESEL VERSIONS
Services shall be performed every 30,000 km
30 60 90 120 150 180
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Thousands of kilometres
Check tyre conditions/wear and adjust pressure if required
Check operation of lighting system (headlamps, direction
indicators, hazard warning lights, boot lights, passenger
compartment lights, instrument panel warning lights, etc.)
Check windscreen wiper/washer operation
Check the position/wear of the windscreen/rear
window wiper blades
Check condition and wear of front disc brake pads
and operation of pad wear indicator
Check rear drum brake linings condition and wear
Visually inspect the conditions of: bodywork, underbody
protection, pipes and tubes (exhaust – fuel – brakes),
rubber parts (boots, sleeves, bushes, etc.)
Check cleanliness of bonnet and boot locks, and the cleanliness
and lubrication of linkages
Check and, if necessary, top up fluid levels (brakes/hydraulic
clutch, windscreen washer, battery, engine coolant, etc.)
Check the handbrake lever stroke and adjust it, if necessary
Check exhaust fumes/emissions
Visually inspect the condition of accessory drive belts
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Thousands of kilometres
Check operation of engine management systems
(using diagnostic socket)
Replace accessory drive belt/s
Replace fuel filter
Replace air filter cartridge
Change engine oil and oil filter (Multijet versions without DPF)
(or every 24 months)
Change engine oil and oil filter
(Multijet versions with DPF) (**)
Change brake fluid (or every 24 months)
Replace pollen filter (or every 24 months)
(*) Regardless of the distance covered, the timing belt must be changed every 4 years for particularly demanding use (cold climates, city driving, long periods of
idling) or at least every 5 years.
(**) The engine oil and the filter must be replaced when the warning light on the dashboard comes on (see the “Warning lights and messages” section) or at least
every 24 months.
If the car is mainly used in towns and cities, change the engine oil and filter every 12 months.
30 60 90 120 150 180
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DEMANDING USE
OF THE CAR
Should the car be used predominantly in
one of the following particularly demand-
ing conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short (less than 7-8 km) and repeated
journeys in sub-zero temperatures;
❒ frequently idling engine or long-dis-
tance, low-speed driving (e.g. door-to-
door deliveries) or lengthy inactivity;
❒ driving in towns and cities;
you should perform the following inspec-
tions more frequently than shown on the
Scheduled Servicing Plan:
❒ check front disc brake pad conditions
and wear;
❒check cleanliness of bonnet and boot
locks, and cleanliness and lubrication of
linkages;
❒ visually inspect the conditions of: en-
gine, gearbox, transmission, pipes and
tubes (exhaust – fuel – brakes), rubber
parts (boots, sleeves, bushes, etc.);
❒check battery charge and liquid level
(electrolyte);
❒visually inspect the condition of the ac-
cessory drive belts;
❒check pollen filter and replace, if re-
quired;
❒check air filter and replace, if required.
REGULAR CHECKS
Every 1,000 km or before long journeys,
check and, if necessary, top up:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer level;
❒tyre pressure and conditions.
❒operation of lights (headlights, direction
indicators, hazard lights, etc.);
❒operation of the windscreen
wiper/washer system, position and
wear of the windscreen and rear win-
dow wiper blades;
Every 3,000 km, check and top up, if re-
quired, the engine oil level.
You are recommended to use PETRONAS
LUBRICANTS products, which have been
designed and produced specifically for
Fiat cars (see table “Capacities” in the
“Technical specifications” section).
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