engine FIAT IDEA 2008 1.G Repair Manual

179
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
IMPORTANT Bird droppings must be
washed off immediately and thoroughly as
the acid they contain is particularly ag-
gressive.
Windows
Use specific window cleaner products.
Use also clean cloths to avoid scratching
the glass or damaging the transparency.
IMPORTANT The inside of the
rearscreen should be wiped gently with a
cloth in the direction of the filaments to
avoid damaging the heating device.Front headlights
IMPORTANT When cleaning plastic lens-
es of front headlights, never use aromat-
ic substances (e.g. petrol) or ketones (e.g.:
acetone).
Engine compartment
At the end of the winter the engine com-
partment should be carefully washed,
without directing the jet against electron-
ic control units. Contact a specialised
workshop to have this done.
IMPORTANT Washing should be carried
out with the engine cold and the ignition
key at STOP. After washing make sure
that the various protections (e.g.: rubber
caps and various covers) have not been
damaged or removed.Detergents cause water pollu-
tion. Therefore the car should
be washed in areas equipped
for collecting and purifying
the liquid used in the washing process.
Never use flammable prod-
ucts like oil ether or rectified
petrol for cleaning car interiors. Elec-
trostatic discharges generated by rub-
bing during cleaning operations could
cause fire.
WARNING
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181
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IDENTIFICATION DATA ................................................. 182
ENGINE CODES - BODYWORK VERSIONS .............. 184
ENGINE ................................................................................. 185
FUEL FEED/IGNITION ....................................................... 187
TRANSMISSION .................................................................. 187
BRAKES ................................................................................... 188
SUSPENSIONS ....................................................................... 188
STEERING............................................................................... 188
WHEELS .................................................................................. 189
DIMENSIONS ........................................................................ 193
PERFORMANCE ................................................................... 193
WEIGHTS ............................................................................... 194
CAPACITIES........................................................................... 195
FLUIDS AND LUBRICANTS ............................................. 196
FUEL CONSUMPTION ....................................................... 198
CO
2EMISSIONS ................................................................. 199
TT T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S
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182
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IDENTIFICATION DATA
You are advised to note the identification
codes. The identification data stamped and
given on the plates and their position are
the following fig. 1:
1- Model plate
2- Chassis marking
3- Bodywork paint identification plate
4- Engine marking.
MODEL PLATE fig. 2
The plate is to be found on the front
crossmember of the engine compartment
and bears the following identification da-
ta:
B- Homologation number.
C- Vehicle type code.
D- Chassis number.
E- Maximum vehicle weight fully loaded.
F- Maximum vehicle weight fully loaded
with trailer.G- Maximum vehicle weight on front axle.
H- Maximum vehicle weight on rear axle.
I - Engine type.
L- Body version code.
M- Spare part code.
N- Smoke opacity index (for diesel en-
gines).
fig. 1
4
21
3
F0H0225mfig. 2F0H0760m
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183
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
HASSIS MARKING fig. 3
It is printed on the passenger compart-
ment floor, near the right-hand front seat.
It can be reached by lifting the special flap
in the carpeting and includes the following
data:
❒car model;
❒chassis number.
fig. 3F0H0227m
fig. 4F0H0228m
BODYWORK PAINT
IDENTIFICATION PLATE fig. 4
It is applied on front bonnet and shows fol-
lowing data:
A- Paint manufacturer.
B- Colour name.
C- Fiat colour code.
D- Respray and touch up code.
ENGINE MARKING
Engine marking is stamped on the cylinder
block on passenger compartment side and
includes the model and the chassis num-
ber.
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184
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
ENGINE CODES - BODYWORK VERSIONS
Versions
1.2
16V
1.48V (◊)
1.416V
1.416V90 CV(◊)
1.3 Multijet 70 HP
1.3 Multijet 90 HP
1.6 Multijet
1.6 Multijet 115 HP (◊)
1.9 Multijet 100 HP (◊)
(◊) Engine model provided for certain versions/markets only
(*) Version with DPFEngine code
188A5000
350A1000
843A1000
192B2000
188A9000
199A3000
350A2000
350A3000
188B2000Bodywork version code
350 AXD1A 03 (5 seats)
350 AXD1A 03C (4 seats)
350 AXF1A 08 (5 seats)
350 AXF1A 08B (4 seats)
350 AXA1B 07E (5 seats)
350 AXA1B 07F (4 seats)
350 AXE1A 06
350 AXB1A 01N (5 seats)
350 AXB1A 01P (4 seats)
350 AXG1A 09AA (5 seats)
350 AXG1A 09AB (4 seats)
350 AXG1A 09AC (5 seats) (*)
350 AXG1A 09AD (4 seats) (*)
350 AXH1A 11 (5 seats) (*)
350 AXH1A 11B (4 seats) (*)
350 AXL1A 12 (5 seats) (*)
350 AXL1A 12B (4 seats) (*)
350 AXC1A 02F (5 seats)
350 AXC1A 02E (4 seats)
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185
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
1.48V (◊)
350A1000
Otto
4 in line
2
72 x 84
1368
11 ± 0.2
57
77
6000
115
11.7
3000
NGK ZKR7A-10
Unleaded petrol
95 RON
(EN228 Specifications)
ENGINE
GENERAL FEATURES
Engine code
Cycle
Number and layout of cylinders
Valves per cylinder
Piston bore and stroke mm
Total displacement cm3
Compression ratio
Maximum power (EEC) kW
HP
corresponding ratio: rpm
Maximum torque (EEC) Nm
kgm
corresponding ratio: rpm
Spark plugs
Fuel
(◊) Engine model provided for certain versions/markets only
1.216V
188A5000
Otto
4 in line
4
70.8 x 78.86
1242
10.6 ± 0.2
59
80
5000
114
11.6
4000
NGK DCPR7E-N-10
BOSCH YR7DEU
Unleaded petrol
95 RON
(EN228 Specifications)1.4
16V
843A1000
Otto
4 in line
4
72 x 84
1368
11 ± 0.2
70
95
5800
128
13
4500
NGK ZKR7A-10
Unleaded petrol
95 RON
(EN228 Specifications)
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186
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
GENERAL FEATURES
Engine code:
Cycle:
Number and layout of cylinders:
Valves per cylinder:
Piston bore and stroke mm:
Total displacement cm3
:
Compression ratio:
Maximum power (EEC): kW
HP
corresponding ratio: rpm
Maximum torque (EEC): Nm
kgm
corresponding ratio: rpm
Spark plugs:
Fuel:
1.6 Multijet
350A2000
Diesel
4 in line
4
79.5 x 80.5
1598
16.5 ±1
88
120
3500
300
30.5
1500
–
Diesel fuel
for motor vehicles
(EN590 Specifications) 1.3 Multijet 70 HP
188A9000
Diesel
4 in line
4
69.6 x 82
1248
18 ±0.4
51
70
4000
180
18.3
1750
–
Diesel fuel
for motor vehicles
(EN590 Specifications)1.3 Multijet 90 HP
199A3000
Diesel
4 in line
4
69.6 x 82
1248
17.6 ±0.4
66
90
4000
200
20
1750
–
Diesel fuel
for motor vehicles
(EN590 Specifications)
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187
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
TRANSMISSION
Gearbox
Clutch
Drive
(◊) Engine model provided for certain versions/markets only1.2
16V - 1.48V (◊)- 1.3 Multijet - 1.6 Multijet
Five forward gears and reverse with synchromesh
for forward gear engagement
Hydraulic control, self-adjusting without
travel-free pedal
Front1.416V
Five or six forward gears and reverse with
synchromesh for forward gear engagement
Hydraulic control, self-adjusting without travel-free
pedal
Front
Modifications or repairs to the fuel system that are not carried out properly or do not take the system’s techni-
cal specifications into account can cause malfunctions leading to the risk of fire.
FUEL FEED/IGNITION
Fuel feed
(◊) Engine model provided for certain versions/markets only1.3 Multijet - 1.6 Multijet
Direct injection with electronically controlled
Multijet “Common Rail” with turbosupercharger
and intercooler 1.2
16V - 1.48V (◊) - 1.416V
Multipoint sequential phased electronic injection,
returnless system
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188
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
SUSPENSIONS
Front
Rear
(◊) Engine model provided for certain versions/markets only1.2
16V - 1.48V (◊) - 1.416V- 1.3 Multijet - 1.6 Multijet
Mc Pherson independent wheels
Interconnected wheels with twisting axle
STEERING
Type
Minimum steering
cycle m
(◊) Engine model provided for certain versions/markets only1.2
16V - 1.48V (◊) - 1.416V- 1.3 Multijet - 1.6 Multijet
Rack and pinion with electric power steering
10.0
BRAKES
Service brakes:– front
– rear
Parking brake
IMPORTANT Water, ice and antifreeze salt on roads may deposit on the brake discs thus reducing braking efficiency at first braking.
(◊) Engine model provided for certain versions/markets only1.2
16V - 1.48V (◊) - 1.416V- 1.3 Multijet 70HP
Disc, self-ventilating (257 mm x 22 mm)
Drum type (203 mm x 38 mm)
Controlled by hand lever, working
on rear brakes1.3 Multijet 90HP - 1.6 Multijet
Disc, self-ventilating (284 mm x 22mm)
1.3 Multijet 90HP: drum type (228 mm x 40 mm)
1.6 Multijet: disc (240 mm x 11 mm)
Controlled by hand lever, working
on rear brakes
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193
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
DIMENSIONS
Dimensions are expressed in mm and re-
fer to the vehicle fitted with standard
tyres.
The height refers to the vehicle unladen.
Boot volume
Unladen boot volume
(V.D.A. standards) . . . . . . . . 315 dm
3
F0H0301m
A B C D E F (*) G I
3930 794 2508 628 1660 (●) 1434 1698 1424
(*) Track measurements may vary according to rim size.
(●) 1690 with longitudinal bars
fig. 6
PERFORMANCE
Top admitted speed after initial car use in km/h.
1.216V1.48V (◊)1.416V1.3 Multijet 70HP 1.3 Multijet 90HP 1.6 Multijet
163 163 175 159 173 190
(◊) Engine model provided for certain versions/markets only
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