engine FIAT IDEA 2008 1.G Workshop Manual

164
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
Thousands of km
Check and adjust handbrake lever stroke
Check exhaust emissions/smoke (Multijet versions)
Check exhaust emissions (petrol versions)
Change fuel filter cartridge (Multijet versions)
Change air cleaner cartridge (petrol versions)
Change air cleaner cartridge (Multijet versions) (❏)
Top up fluids (engine coolant, brakes, windscreen washer,
battery, Dualogic/Dual FuNction System, etc.)
Check timing belt conditions (■)
Replace timing belt (*) (■)
Replace timing belt (1.6 Multijet versions) (*)
Replace accessory drive belt/s
Change spark plugs (petrol versions)
Check engine control system operation
(through diagnosis socket)
Change engine oil and oil filter (petrol versions)
Change engine oil and oil filter (Multijet versions with DPF) (**)
Change engine oil and oil filter (Multijet versions without DPF) (▲)
Change brake fluid (or every 2 years)
Change pollen filter (or every year)
(*) Or every 4 years for particularly demanding use:
- cold/hot climates;
- driving in the city idling for a long time;
- dusty roads or roads covered with sand and/or salt
Or every 5 years, regardless of the km covered and conditions of use.
(**) Engine oil and oil filter shall be changed when the corresponding warning light turns on (see section “Warning lights and Messages”), or in
any case every 2 years.
(
❏) Every 30.000 km for 1.3 Multijet versions (■) Excluding 1.3 Multijet and 1.6 Multijet versions (▲) Every 30.000 km
20 40 60 80 100 120 140 160 180
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TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
ANNUAL INSPECTION
SCHEDULE
For cars with an annual mileage of below
20,000 km (for example about 15,000 km)
the following yearly inspection programme
is provided:
❒check tyre conditions/wear and adjust
pressure if required (including the
spare wheel);
❒check lighting system operation (head-
lights, direction indicators, hazard
lights, boot lights, passenger compart-
ment lights, warning lights, etc.);
❒check windscreen/washer (nozzles/
and blade position regulation)
❒check front disk brake pad conditions
and wear;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc;
❒check for bonnet and boot lock clean-
ness, lever cleanness and lubrication;
❒check battery charge;
❒visual check on various drive belt con-
ditions;
❒top up fluid levels (engine coolant,
brakes, windscreen washer, battery,
etc.);
❒change engine oil;
❒change engine oil filter;
❒replace pollen filter (where provided).
ADDITIONAL CHECKS
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions.
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL Selenia
products, designed and produced specifi-
cally for Fiat cars (see table “Capacities”
in section “Technical specifications”).
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166
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
IMPORTANT - Engine oil
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. taxis or
door-to-door deliveries) or in case of
a long term inactivity;
replace engine oil more frequently than
required on “Service schedule”.
IMPORTANT - Air cleaner
If the car is used on dusty roads change
the air cleaner more frequently than the
indications in the “Service schedule”.
If in doubt as to how often the engine oil
and air cleaner should be changed ac-
cording to how you use the car, contact
a Fiat Dealership.IMPORTANT - Pollen filter
If the vehicle is used frequently in dusty or
heavily polluted environments it is advis-
able to replace the filtering element more
frequently; in particular it should be re-
placed if a reduction of the amount of air
admitted to the passenger compartment
is noted.
IMPORTANT - Diesel filter
The possibility of topping up with diesel
fuel not complying with EN590 European
Norm might make it necessary to replace
the filter more frequently than indicated
in the “Service schedule”.IMPORTANT - Battery
The charge in the battery should be
checked at the start of winter to limit the
risk of electrolyte freezing.
This check should be carried out more
frequently if the car is used mainly for
short trips, or if it is fitted with accessories
that permanently absorb electricity even
with the ignition key removed, especially
in the case of after market accessories. If
the car is used in hot climates or particu-
larly harsh conditions it is wise to check
the level of the battery fluid (electrolyte)
more frequently than specified in the “Ser-
vice schedule” in this section.
Car maintenance should be
entrusted to Fiat Dealership.
For routine and minor main-
tenance operations you wish
to carry out yourself, always make sure
you have the proper equipment, gen-
uine Fiat spare parts and the necessary
fluids; do not however carry out these
operations if you have no experience.
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167
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
CHECKING FLUID
LEVELS
IMPORTANT When topping up take care
not to confuse the various types of fluids:
they are all incompatible with one anoth-
er and could seriously damage the car.
IMPORTANT Never smoke while work-
ing in the engine compartment: gas and in-
flammable vapours may be present, with
the risk of fire.
F0H0721mfig. 1 - 1.2 16Vand 1.4 16Vversions
F0H0722mfig. 2 - 1.4 8Vversions (where provided)
1 Engine coolant
2 Engine oil
3 Brake fluid
4 Battery
5 Windscreen/rear window/headlight
washer fluid
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168
TECHNICAL
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INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
F0H0723mfig. 3 - 1.3 Multijet versions
3
12
45
F0H0763mfig. 4 - 1.6 Multijet versions
1 Engine coolant
2 Engine oil
3 Brake fluid
4 Battery
5 Windscreen/rear window/headlight
washer fluid
1 Engine oil
2 Battery
3 Brake fluid
4 Windscreen/rear window/headlight
washer fluid
5 Engine coolant
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169
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
ENGINE OIL fig. 5-6-7-8
Checking engine oil
Check the oil level a few minutes (about
5) after the engine has stopped, with the
car parked on level ground.
Check that the level is within the MIN and
MAX marks on the dipstick. The interval
between the MIN and MAX marks cor-
responds to about one litre of oil.Topping up engine oil
If the oil level is near or even below the
MIN mark, add oil through the filler neck,
until reaching the MAX mark. Oil level
shall never exceed the MAX mark.
IMPORTANT If a routine check reveals
that the oil level is above the MAX mark,
contact Fiat Dealership to have the cor-
rect level restored.
IMPORTANT After adding or changing
the oil, let the engine turn over for a few
seconds and wait a few minutes after turn-
ing it off before you check the level.Engine oil consumption
Max engine oil consumption is usually 400
grams every 1000 km.
When the car is new, the engine needs
to run in, therefore the engine oil con-
sumption can only be considered stabilised
after the first 5000 - 6000 km.
fig. 5 - 1.2 16V- 1.4 16V versionsF0H0754mfig. 6 - 1.4 8Vversions
(where provided)F0H0258mfig. 7 - 1.3 Multijet versionsF0H0180m
fig. 8 - 1.6 Multijet versionsF0H0764m
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170
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
IMPORTANT The oil consumption de-
pends on driving style and the conditions
under which the car is used.
IMPORTANT Do not add oil with speci-
fications other than that already in the en-
gine.
When the engine is hot, take
care when working inside the
engine compartment to avoid burns.
Remember that when the engine is
hot, the fan may cut in: danger of in-
jury. Scarves, ties and other loose
clothing might be pulled by moving
parts.
WARNING
Used engine oil and filter con-
tain harmful substances for
the environment. Contact Fi-
at Dealership to have the oil
and filter changed.
ENGINE COOLANT FLUID
fig. 9-10
The coolant level shall be checked with
cold engine and shall be included between
the MINand MAXmark on the reser-
voir.
If the level is low, pour slowly a mixture
of 50% distilled water and 50% FL Selenia
PARAFLU UPthrough the filler neck.
A 50-50 mixture of PARAFLU UPand
distilled water gives freeze protection to
–35°C.
When the vehicle is used under particu-
larly harsh climate conditions, we recom-
mend using a 60-40 mixture of
PARAFLU UPand demineralised water.
IMPORTANT Do not remove the reser-
voir cap when the engine is hot: you risk
scalding yourself.
fig. 9 - 1.2 16V, 1.4 8V(where
provided), 1.4 16Vversions
F0H0210m
fig. 10 - 1.3 Multijet and
1.6 Multijet versionsF0H0211m
The cooling system is pres-
surised. If necessary, replace
the cap only with another genuine
one, otherwise system efficiency
could be compromised.
WARNING
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TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
The cooling system uses
PARAFLU UP antifreeze. Do
not add fluid having different speci-
fications from that already existing.
PARAFLU UP cannot be mixed with
other types of fluids. Should other flu-
ids be added, do not start the engine
and contact Fiat Dealership as soon
as possible.
WARNING
fig. 11F0H0212m
WINDSCREEN/REAR
WINDOW/HEADLIGHT
WASHER FLUID
To top up, remove the cap A-fig. 11and
then pour a mixture of water and
TUTELA PROFESSIONAL SC 35, in
the following concentrations:
❒30% TUTELA PROFESSIONAL
SC 35and 70% water in summer;
❒50% TUTELA PROFESSIONAL
SC 35and 50% water in winter.
In case of temperatures below –20°C, use
undiluted TUTELA PROFESSIONAL
SC 35.
Check level through the reservoir.
Do not travel with the wind-
screen washer reservoir emp-
ty: the windscreen washer is funda-
mental for improving visibility.
WARNING
Certain commercial addi-
tives for windscreen washers
are inflammable. The engine com-
partment contains hot components
which may set it on fire.
WARNING
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173
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
DIESEL FUEL FILTER
(“green filter”)
DRAINING THE CONDENSE
(diesel versions)
The presence of water in the
fuel circuit may cause seri-
ous damage to the entire injection
system and cause irregular engine op-
eration. If the warning light
cturns
on (or on certain versions, a dedicat-
ed message is shown on the reconfig-
urable multifunction display) contact
a Fiat Dealership as soon as possible
to have the bleeding operation car-
ried out. Should the above indications
take place after refuelling, water has
probably been poured into the tank:
turn the engine off immediately and
contact a Fiat Dealership.
WARNING
BATTERY
The battery is of the “Limited mainte-
nance” type: under normal conditions of
use the electrolyte does not need topping
up with distilled water.
INSPECTING THE CHARGE
AND THE ELECTROLYTE LEVEL
Inspection operations must be carried out
by specialised personnel, following the
prescriptions contained in the Owner
Handbook.
Any top-up operations must be carried
out exclusively by specialised personnel
and by the Fiat Dealership.
Battery liquid is poisonous
and corrosive. Avoid contact
with the skin and eyes. Keep naked
flames or possible sources of sparks
away from the battery: risk of explo-
sion or fire.
WARNING
CHANGING THE BATTERY
If required, replace the battery with a gen-
uine spare part having the same specifi-
cations.
If a battery with different specifications is
fitted, the service intervals given in the
“Service schedule” in this section will no
longer be valid.
Refer therefore to the instructions pro-
vided by the battery manufacturer.
Using the battery when the
fluid is too low can damage
it irreparably and generate a risk of
explosion.
WARNING
Incorrect assembly of electric
and electronic devices may
cause severe damage to your
car. Go to a Fiat Dealership if
you want to install accessories (alarms,
mobile phone, etc.): they will suggest
the most suitable devices and advise
you if a higher capacity battery needs
to be installed.
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174
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
CAR
MAINTENANCE
IMPORTANT If the charge level remains
for a long time under 50%, the battery is
damaged by sulphation, reducing its ca-
pacity and starting attitude.
The battery will also be more at risk of
freezing (e.g. already at –10°C).
Refer to the paragraph “Car inactivity” in
“Starting and driving” if the car is left
parked for a long time.
If after buying the car, you want to install
electric accessories which require per-
manent electric supply (alarm, etc.) con-
tact the Fiat Dealership whose qualified
personnel, in addition to suggesting the
most suitable devices beloning to the Fi-
at Lineaccessori line, will evaluate the
overall electric absorption, checking
whether the car’s electric system is capa-
ble of withstanding the load required, or
whether it should be integrated with a
more powerful battery.
Since these devices continue absorbing en-
ergy even when the ignition key is off, they
gradually run down the battery. USEFUL ADVICE FOR
LENGTHENING THE LIFE OF
YOUR BATTERY
To avoid draining your battery and to
lengthen its life, observe the following in-
dications:
❒when you park your car, ensure that
doors, bonnet and flaps are well
closed in order to ensure that no lights
remain on inside the passenger com-
partment;
❒switch off all lights inside the car: the
car is however equipped with a system
which switches all internal lights off au-
tomatically;
❒when the engine is off, do not keep de-
vices running for long periods (e.g.
sound system, hazard lights etc.);
❒before performing any operation on
the electrical system, disconnect the
battery negative terminal cable;
❒screw the terminals of the battery
down hard.Batteries contain substances
that can be very dangerous for
the environment. t is advisable
to have the battery changed
by a Fiat Dealership where it will be
disposed of according to the law.
If the vehicle must remain
unused for a long time at
very low temperatures, remove the
battery and carry it to a warm place,
to avoid freezing.
WARNING
When performing any oper-
ations on the battery or near
it, always protect your eyes with the
special goggles.
WARNING
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