FORD E SERIES 1996 4.G Owners Manual

303
*
[SV18500( ALL)05/95]
RWARNING
Never remove the coolant recovery cap
while the engine is running or hot.
*
[SV18600( ALL)06/95]
RWARNING
Follow these steps to minimize risk of
personal injury.
*
[SV18700( ALL)03/95]
1. Before you remove the cap, turn the engine
off and let it cool. Even when the engine is
cool, be careful when you remove the
radiator cap.
*
[SV18800( ALL)05/95]
2. When the engine is cool, wrap a thick cloth
around the cap and turn it slowly
counterclockwise to the first stop.
*
[SV18900( ALL)03/95]
3. Step back while the pressure releases.
*
[SV19000( ALL)05/95]
4. When you are sure that all the pressure has
been released, use the cloth to press, turn,
and remove cap.
*
[SV19100( ALL)03/95]
5. Stand away from the radiator opening. Hot
steam may blow out or hot engine coolant
may even splash out.
%*
[SV19500( ALL)01/93]
Freezing Protection
*
[SV19600( ALL)03/91]
The factory-installed solution of Ford Premium
Cooling System Fluid and water will protect
your vehicle toS35ÊF (S37ÊC).Check the freeze
protection rating of the engine coolant at least
once a year, just before winter.
*
[SV19701( ALL)06/95]
Add engine coolant only to the coolant
reservoir.If the coolant level is low, add to the
reservoir a 50/50 mixture of water and the type
of engine coolant that Ford specifies. You may
add water by itself only in an emergency, but
you should replace it with a 50/50 mixture as
soon as possible. Check the engine coolant again
the next few times you drive your vehicle.
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304
*
[SV19801( ALL)02/95]
Ford Premium Cooling System Fluid is an
optimized formula that will protect all metals
and rubber elastomers used in Ford engines for
four years or 50,000 miles (80,000 km). It is not
necessary and not recommended to use
supplemental coolant additives in your gasoline
powered vehicle. These additives may harm
your engine cooling system. Follow the
recommended service interval for changing your
engine coolant.
*
[SV19851( ALL)04/94]
NOTE: When you change or add engine
coolant, it is important to maintain
your engine coolant concentration
between 40%(-11ÊF [-24ÊC]) and 60%
(-62ÊF [-52ÊC]),depending on your local
climate conditions. Below 40% you will
lose freeze protection and above 60%
your engine may overheat on a warm
day.
%*
[SV19950( ALL)03/95]
NOTE: Do not use an engine coolant that does
not meet all 14 requirements of Ford
Specification ESE-M97B44-A. The use
of an improper coolant may void your
warranty for the engine cooling system.
Use only a premium nationally
recognized brand name engine coolant.
*
[SV19960( ALL)05/95]
Ford Motor Company expressly authorizes the
Ford Rotunda engine coolant recycling process
and chemicals. Use only Ford Rotunda recycled
engine coolant or an equivalent recycled engine
coolant that is certified by the supplier to meet
Ford specification ESE-M97B44-A.
%*
[SV19980( ALL)04/95]
NOTE: Always dispose of used automotive
fluids in a responsible manner. Follow
your community's standards for
disposing of these types of fluids. Call
your local recycling center to find out
about recycling automotive fluids.
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305 %
*
[SV20001( ALL)01/95]
Use Ford Premium Cooling System Fluid or an
equivalent engine coolant that meets Ford
Specification ESE-M97B44-A. Do not use alcohol
or methanol antifreeze and do not use engine
coolant mixed with alcohol or methanol
antifreeze. If you do not use the proper coolant,
the aluminum radiator on your vehicle will
corrode.
*
[SV20100( ALL)01/95]
Leave the engine coolant in all year. Make sure
that the coolant will not freeze at the
temperature level in which you drive during
winter months. Keep a mixture of engine coolant
in your engine that has a protection rating of at
least-34ÊF (-37ÊC), orwhatever protection rating
is appropriate for the climate in which you live.
*
[SV20125( ALL)03/95]
To find out how much engine coolant mixture
your vehicle's coolant system can hold, seeRefill
capacities for fluidsin the Index.
*
[SV20151( ALL)01/95]
You may add water by itself only in an
emergency, but you should replace it with a
50/50 or appropriate mixture as soon as
possible.
*
[SV20200( ALL)01/95]
Have your dealer check the engine cooling
system for leaks if you have to add a quart
(liter) of engine coolant more than once a month.
%*
[SV20500( ALL)11/94]
Checking hoses
*
[SV20600( ALL)10/89]
Inspect all engine and heater system hoses for
deterioration, leaks and loose clamps before
adding or replacing engine coolant. Make
whatever repairs or replacements that are
necessary using Motorcraft parts or their
equivalents.
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306
*
[SV20700( ALL)05/95]
Engine coolant drain and flush
*
[SV20800( ALL)10/89]
To drain your vehicle's engine coolant:
*
[SV20900( ALL)03/94]
1. Turn off the engine and let it cool. Fully
depressurize the engine cooling system by
covering the radiator cap with a thick cloth
and turning it slowly counterclockwise to the
first stop. Step back while the pressure
releases.
*
[SV20950( ALL)05/90]
2. Remove the cap.
[SV20955( E)06/95]
3. Open the radiator drain cock.
*
[SV21200( ALL)05/90]
4. Let the engine coolant drain into a suitable
container. Disconnect the lower radiator hose
at the radiator connector and drain any
remaining engine coolant into a container.
*
[SV21225( ALL)05/94]
5. Reconnect the lower radiator hose and close
the radiator drain cock.
*
[SV21250( ALL)06/95]
Proper procedures for flushing the cooling
system can be found in theTruck Service Manual.
*
[SV21300( ALL)02/95]
Engine coolant refill procedure
*
[SV21400( ALL)10/89]
After you have drained the engine cooling
system:
*
[SV21500( ALL)01/89]
1. Fill the radiator with a 50/50 mixture of the
specified engine coolant concentrate and
water. Allow several minutes for trapped air
to escape (bubble out) and for engine coolant
to flow through the radiator.
*
[SV21900( ALL)03/94]
2. Replace the radiator cap to its fully installed
position, then back off to the first stop. This
will prevent high pressure from building up
in the cooling system during this part of the
fill procedure.
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307
*
[SV22100( ALL)10/89]
3. Start and idle the engine until the thermostat
opens and the radiator upper hose becomes
warm.
*
[SV22200( ALL)05/95]
4. Shut off the engine and allow the engine to
cool. Cover the radiator cap with a thick
cloth and cautiously remove it. Step back
while the pressure releases.
*
[SV22500( ALL)10/89]
5. Finally, check the radiator and add more
engine coolant if needed, following the
procedures noted above. Reinstall the
radiator cap securely, when finished.
*
[SV22525( ALL)05/90]
6. If more engine coolant is necessary, fill the
overflow reservoir to the appropriate level
marked on the bottle.
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308
*
[SV22700(BEF )03/95]
Windshield Washer Fluid and
Wipers
*
[SV22800(BEF )03/95]
Washer Fluid
*
[SV22900(BEF )01/95]
Check the level of the windshield washer fluid
every time you stop for fuel. The reservoir for
the windshield washer fluid is located in the
engine compartment.
*
[SV23200(BEF )03/95]
Adding washer fluid
*
[SV23300(BEF )05/95]
RWARNING
Do not put windshield washer fluid in the
container for the engine coolant.
[SV23650( E )05/95]
one third page art:0020361-B
Windshield washer reservoir
%*
[SV23850(BEF )01/95]
Use specially formulated windshield washer
fluid rather than plain water, because specially
formulated washer fluids contain additives that
dissolve road grime. For safety reasons, washer
fluids containing an appropriate antifreeze such
as methanol should be used in freezing weather
(temperatures below32ÊF [0ÊC]).State or local
regulations on Volatile Organic Compounds
(VOC's) may restrict use of the most common
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309
antifreeze, methanol. Washer fluids containing
non-methanol antifreeze agents should be used
only if they provide cold weather protection
without damaging the vehicle's paint finish,
wiper blades, and windshield washer system.
*
[SV23900(BEF )10/89]
If you choose to use a windshield washing
solution that must be mixed, follow the
manufacturer's mixing instructions. Improperly
mixed solutions may freeze unexpectedly.
[SV24000(BEF )04/95]
NOTE: The addition of shields to the front of
the vehicle, as used to deflect bugs,
may also adversely affect the washer
system from delivering fluid to the
windshield. Devices such as bug
shields are not recommended to be
added to your new Ford product.
*
[SV24500(BEF )03/95]
Wiper Blades
*
[SV24600(BEF )03/95]
Check the windshield wiper blades at least twice
a year. Also check them whenever they seem
less effective than usual. Such substances as tree
sap and some hot wax treatments used by
commercial car washes reduce the effectiveness
of wiper blades.
*
[SV24700(BEF )03/95]
If the blades do not wipe properly, clean both
the windshield and the wiper blades. Use
undiluted windshield washer solution or a mild
detergent. Rinse thoroughly with clear water. Do
not use fuel, kerosene, paint thinner, or other
solvents to clean your wiper blades. These will
damage your blades.
*
[SV24800(BEF )02/95]
To make reaching the wiper blades easy, simply
turn the ignition switch to ACC and turn your
wipers on. Wait for them to reach a vertical
position and turn the ignition to OFF. Do not
move the wipers manually. Moving the wipers
manually may damage them.
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310
*
[SV24900(BEF )03/01]
Wiper blade replacement
*
[SV25000(BEF )03/95]
If the wiper blades still do not work properly
after you clean them, you may need to replace
the wiper blade assembly or the blade element.
When replacing the wiper blade assembly, blade
refill, or wiper arm always use a Motorcraft part
or equivalent. To replace the blades, follow the
instructions that come with them.
*
[SV25200( ALL)03/95]
Tires
*
[SV25300( ALL)03/95]
Look at your tires each time you fill your fuel
tank. If one tire looks lower than the others,
check the pressure in all of them. Always follow
these precautions:
*
[SV25400( ALL)04/95]
q
Keep your tires inflated to the pressures that
are recommended. (SeeChecking the pressure
of the tireslater in this chapter.)
*
[SV25500(BEF )02/95]
q
Stay within the recommended load limits (see
Load limitsin the Index).
*
[SV25600( ALL)02/95]
q
Make sure the weight of your load is evenly
distributed.
*
[SV25700( ALL)10/89]
q
Drive at safe speeds.
*
[SV25800( ALL)01/95]
If you do not take these precautions, your tires
may fail or go flat.
*
[SV25875( ALL)06/95]
Ford Motor Company recommends obeying
posted speed limits.
*
[SV25900( ALL)05/95]
RWARNING
Driving too fast for conditions creates the
possibility of loss of vehicle control.
Driving at very high speeds for extended
periods of time may result in damage to
vehicle components.
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311 %
*
[SV26000( ALL)06/95]
Checking the pressure of the tires
*
[SV26100( ALL)11/89]
At least once a month, check the pressure in all
your vehicle's tires, including the spare. Use an
accurate tire pressure gauge. Check the tire
pressure when tires are cold, that is, after the
vehicle has been parked for at least one hour or
has been driven less than 3 miles (5 km). You
can find the proper cold pressure on the Safety
Compliance Certification Label.
*
[SV26150( ALL)05/95]
RWARNING
Improperly inflated tires can affect vehicle
handling and can fail suddenly, possibly
resulting in loss of vehicle control.
%*
[SV26200( ALL)06/95]
Tire inspection and maintenance
*
[SV26300( ALL)02/95]
Inspect the tire treads, and remove stones, nails,
glass or other objects that may be wedged in the
tread grooves. Check for holes or cuts that may
permit air to leak from the tire, and make the
necessary repairs.
*
[SV26400( ALL)10/89]
Inspect the tire side walls for cuts, bruises and
other damage. If you suspect internal damage to
the tire, have it demounted and checked. You
may need to repair or replace it.
*
[SV26410( ALL)11/89]
Wheel inspection and maintenance
*
[SV26420( ALL)11/89]
Check for damage that would affect the runout
of the wheels. Wobble or shimmy will eventually
damage the wheel bearings.
*
[SV26430( ALL)06/93]
Front wheel bearings require periodic repacking
and adjustment as specified in theMaintenance
Schedule and Recordbooklet. Loose or worn front
wheel bearings tend to let the vehicle wander or
shimmy, and can eventually cause excessive tire
wear.
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312
*
[SV26435( ALL)06/95]
Whenever a wheel is removed and then
re-installed, always remove any corrosion that
may be present on the mounting surface of the
wheel and/or the surface of the hub, drum or
rotor that contacts the wheel.
*
[SV26440( ALL)05/95]
RWARNING
Installing wheels without good
metal-to-metal contact at the wheel
mounting surface can cause the wheel lug
nuts to loosen and could allow the wheel
to come off while the vehicle is in motion.
*
[SV26445( EFM)05/90]
RWARNING
Also retighten at 500 miles (800 km) after
any wheel change or any time the lug
nuts are loosened.
*
[SV26450(BEF )03/95]
Traction-Lok Rear Axle (If equipped)
*
[SV26460(BEF )03/95]
This axle provides added drive away traction on
slippery surfaces, particularly when one or more
wheels are on a surface with poor traction.
*
[SV26470(BEF )05/95]
RWARNING
To avoid injury, never run the engine
with one wheel off the ground, such as
when changing a tire.
%*
[SV26500( ALL)02/95]
Tire Rotation
*
[SV26600( ALL)03/95]
Because your vehicle's front and rear tires
perform different jobs, they often wear
differently. To make sure your tires wear evenly
and last longer, rotate them at the mileage
shown in theMaintenance Schedule and Record
booklet which came with your vehicle.
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