battery FORD FIESTA 2007 User Guide

206-09A-1 I Anti-Lock Control 206-09A-I 1
REMOVAL AND INSTALLATION
Hydraulic Control Unit (HCU) - Vehicles Built From: 0512004
/ ! Remove the brake master cylinder to HCU
Materials brake tubes.
Name Specification
I Super DOT 4 brake fluid I ESD-M6C57-A I
Removal
All vehicles
A CAUTI0N:If brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Detach the engine wiring harness electrical
connector from the wheelhouse assembly.
Right-hand drive vehicles
4. Remove the battery tray.
For additional information, refer to: Battery
Tray (414-01 Battery, Mounting and Cables,
Removal and Installation).
5. CAUTIONS:
hap the brake tubes to prevent fluid loss
or dirt ingress.
nplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
Left-hand drive vehicles N0TE:Make a note of the position of the brake
2. Remove the brake master cylinder. tubes to aid installation.
For additional information, refer to: Brake Disconnect
the brake master cylinder to HCU
Master Cylinder
- LHD (206-06 Hydraulic brake tubes
from the HCU.
Brake Actuation, Removal and Installation).
I
3. CAUTIONS: I
hap the brake tubes to prevent fluid loss
or dirt ingress.
nplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
N0TE:Make a note of the position of the brake
tubes to aid installation.
All vehicles
6. CAUTIONS:
&ap the brake tubes to prevent fluid loss
or dirt ingress.
2006.0 Fiesta 1212006 G406271 en
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206-09A-I 7 Anti-Lock Control 206-09A-I 7
REMOVAL AND INSTALLATION
Anti-Lock Brake System (ABS) Module - Vehicles Built From:
0512004
Materials Remove
the brake master cylinder to HCU
brake tubes.
Name Specification
I Super DOT 4 brake fluid I ESD-M6C57-A I
Removal
All vehicles
A CAUTI0N:lf brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
1. Detach the engine wiring harness electrical
connector from the wheelhouse assembly.
Left-hand drive vehicles
2. Remove the brake master cylinder.
For additional information, refer to: Brake
Master Cylinder
- LHD (206-06 Hydraulic
Brake Actuation, Removal and Installation).
3. CAUTIONS:
&ap the brake tubes to prevent fluid loss
or dirt ingress.
Aplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
N0TE:Make a note of the position of the brake
tubes to aid installation.
Right-hand drive vehicles
4. Remove the battery tray.
For additional information, refer to: Battery Tray (41 4-01 Battery, Mounting and Cables,
Removal and Installation).
5. CAUTIONS:
hap the brake tubes to prevent fluid loss
or dirt ingress.
nplug the hydraulic control unit (HCU)
ports to prevent fluid loss or dirt ingress.
N0TE:Make a note of the position of the brake
tubes to aid installation.
Disconnect the brake master cylinder to HCU
brake tubes from the HCU.
All vehicles
6. CAUTIONS:
2006.0 Fiesta 1212006 G406272en
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21 1-02-20 Power Steering 211 -02-20
REMOVAL AND INSTALLATION
Power Steering Pump to Steering Gear Pressure Line - 2.OL
Duratec-HE (M14) RHD
Special Tool(s)
I
- -
I Remover, Power Steering I
General Equipment 3.
Remove the air cleaner intake pipe resonator.
1. Remove the air cleaner intake pipe duct
retaining bolts.
2. Remove the air cleaner intake pipe and air
cleaner intake pipe duck assembly.
3. Detach the air cleaner intake pipe resonator
from the radiator grille opening panel.
Transmission jack
1. Remove the right-hand headlamp assembly. 5. N0TE:Make sure that the road wheels are in
For additional information, refer to: the
straight ahead position.
4.
Remove the battery tray.
Materials
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). For additional information, refer
to: Battery
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-1 2
Intake Air Distribution and Filtering,
Removal and Installation).
Name
Specification Tray
- 2.OL Duratec-HE (M14) (414-01
Battery, Mounting and Cables, Removal
2006.0 Fiesta 1212006 G458165en
1 Grease I SA-M 1 C9 1 07-A and Installation).
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21 1-05-2 Steering Column Switches 21 1-05-2
REMOVAL AND INSTALLATION
Ignition Switch(36 424 0)
Removal 2. Detach the shroud.
I. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and
Cables].
2. Detach the audio control switch from the
steering column lower shroud (if equipped).
Using a thin bladed screwdriver, release the
locking tang.
3. Remove the audio control switch (if
equipped).
Disconnect the electrical connector.
.. N0TE:Turn the steering wheel to access the
steering column upper shroud retaining
clips.
Detach the steering column upper shroud
from the steering column lower shroud (steering wheel shown removed for clarity).
5. Remove the steering column lower shroud
(steering wheel shown removed for clarity).
1. Release the steering column locking lever.
2. Remove the retaining screws.
6. Disconnect the ignition switch electrical
connector.
1. Using a thin bladed screwdriver, release the 7m Remove the ignition two clips (one each side).
2006.0 Fiesta 1212006 GI 05656en
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303-00-7 Engine System - General Information 303-00-7
DIAGNOSIS AND TESTING
Svm~tom Possible Sources Action
Coolant consumption Cooling system components.
Oil cooler.
CHECK the coooling system.
REFER to:
Engine
Cooling (303-03 Engine
Cooling - 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V
(Sigma)/l.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V
(Sigma), Diagnosis and
Testing),
Engine
Cooling (303-03 Engine
Cooling - 2.OL Duratec-HE
(M14), Diagnosis and
Testing),
Engine
Cooling (303-03 Engine
Cooling - 1.4L Duratorq-TDCi
(DV)
Diesel, Diagnosis and
Testing),
Engine
Cooling (303-03 Engine
Cooling - 1.6L Duratorq-TDCi
(DV)
Diesel, Diagnosis and
Testing).
INSTALL a new oil cooler.
Damaged gaskets or warped
mating faces. CHECK the cylinder head
gasket for damage. CHECK the
cylinder head for distortion. - -- - -
Cracks or fractures in engine
components surrounded by
coolant, such as cylinder liners
and cylinder head combustion
chamber.
- - - - - - - -
DETERMINE the damaged
engine
component(s) and
install new component(s) as
necessary.
Engine will not crank Battery or cables. CHECK the battery, bracket
and
cables.
REFER to: Battery (41 4-01
Battery, Mounting and
Cables, Diagnosis and
Testing).
Starter motor or cables. I CHECK the starting system.
REFER to: Starting System
(303-06 Starting System,
Diagnosis and Testing).
2006.0 Fiesta 1212006 GI 52554en
I Engine cranks but will not start Fuel tank is empty. CHECK the fuel level.
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Engine - 1.25L Duratec-I 6V (Sigma)ll.4L
303-01A-I 9 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-OIA-I 9
IN-VEHICLE REPAIR
Intake Manifold(21 183 0)
Removal 6. Remove the intake manifold lower retaining
bolt.
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable mixtures
are always present and may ignite. Failure
to follow these instructions may result in
personal injury.
1. Release the fuel system pressure. For
additional information, refer to
Section
31 0-00 [Fuel System - General
Information].
2. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and 7. Disconnect the engine wiring harness
Cables]. electrical connector.
3. Remove the air cleaner. For additional
information, refer to Section
303-1 2 [Intake
Air Distribution and Filtering].
4. Detach the power steering fluid reservoir
from the bracket and position
it to one side.
5. Remove the accessory drive belt. For
additional information, refer to
Section
303-05 [Accessory Drive].
8. Disconnect the positive crankcase ventilation
(PCV) hose from the PCV.
2006.0 Fiesta 1212006 GI 83728en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-27 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 A-27
IN-VEHICLE REPAIR
24. Connect the battery ground cable. For
additional information, refer to
I Section 414-01 [Battery, Mounting and
' Cables].
-
2006.0 Fiesta 1212006 GI 83728en
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Engine - I .25L Duratec-1 6V (Sigma)llm4L
303-01 A-28 Duratec-1 6V (Sigma)llm6L Duratec-1 6V (Sigma) 303-01 A-28
IN-VEHICLE REPAIR
Valve Cover(21 141 0)
Materials 4. Remove the valve cover. (. ,
Name Specification
I Silicone grease IESE-MlC171-AA I
Removal
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable mixtures
are always present and may ignite. Failure
to follow these instructions may result
in
personal injury.
1. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and
Cables].
2. Remove the air cleaner. For additional
information, refer to Section
303-12 [Intake
Air Distribution and Filtering].
3. Disconnect the spark plug electrical
connectors and detach the wires from the
valve cover.
Installation
1. N0TE:Check the valve cover gasket for
damage and install a new valve cover gasket
if necessary.
N0TE:lnstall the stud bolts to positions 5 and 6.
Install the valve cover.
Tighten the bolts in the sequence shown in
three stages.
Stage 1: Tighten bolt 1 by 3 to 4 turns.
Stage 2: Tigthen bolts 1 through 13 to 3 Nm.
Stage 3: Tigthen bolts 1 through 13 to 9 Nm.
2m ACAUTION:~~~ a suitable blunt object to
avoid damage to the spark plug connector
gasket. Coat the inside of the spark plug
connector with silicone grease to depth of
5-10 mm.
- - --
2006.0 Fiesta 1212006 GI 83729en
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Engine - 1.25L Duratec-1 6V (Sigma)llI4L I 303-01 Am29 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-01 A-29
IN-VEHICLE REPAIR
Connect the spark plug electrical connectors
and attach the wires to the valve cover.
3. Install the air cleaner. For additional
information, refer to Section 303-1
2 [Intake
Air Distribution and Filtering].
4. Connect the battery ground cable. For
additional information, refer to
Section 414-01 [Battery, Mounting and
Cables].
2006.0 Fiesta 1212006 GI 83729en
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Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-0 1 A-47 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-47
IN-VEHICLE REPAIR
Exhaust Manifold(21 187 0)
i Special Tool(s1 2. Remove the air cleaner.
--
Adapter for 303-290A
303-290-01 (21 -1 40-01
)
Adapter for 303-290A
303-290-02 (21 -1 40-02)
21 14002
General Equipment
21 14003
I Exhaust wrap I
Adapter for 303-290A
303-290-03A (21
-1 40-03A)
Removal
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
3. Raise and support the vehicle.
For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
and Operation).
4m ACAUTION:~~~~ bending of the exhaust
flexible pipe may cause damage resulting in
failure.
Support the exhaust flexible pipe with a
support wrap or
suitable splint.
5. Detach the exhaust flexible pipe from the
catalytic converter.
Discard the gasket and the nuts.
1. Disconnect the battery ground cable. - -
For additional information, refer to: Battery 6.
Detach the exhaust system insulators from
Disconnect
(414-01 Battery, Mounting and the
exhaust brackets and position it to one
Cables, General Procedures). side.
2006.0 Fiesta 12/2006 GI 83739en
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