battery FORD FIESTA 2007 Owner's Manual

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-53 Duratec-1 6V (Sigma)/l .6L
Duratec-1 6V (Sigma) 303-01 A-53
IN-VEHICLE REPAIR
22. Lower the vehicle.
23. Install the air cleaner.
' For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution
and
Filtering, Removal and Installation).
24. Connect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
2006.0 Fiesta 1212006 GI 83739en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-I 6V (Sigma)/l .6L Duratec-16V (Sigma)
REMOVAL
33. Disconnect the NC compressor clutch 36. Disconnect the crankshaft position (CKP)
electrical connector. sensor
electrical connector.
34. Disconnect the NC high-pressure cut-off 37. Disconnect the reversing lamp switch
switch electrical connector. electrical connector.
35. Disconnect the oil pressure switch
electrical connector. 38. Disconnect the ignition switch to starter
motor solenoid and battery to starter motor
solenoid cables.
39m ACAUTION:~~~~ bending of the exhaust
flexible pipe may cause damage resulting
in failure.
2006.0 Fiesta IZIZOO~ G113163en
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Engine - 1.25L Duratec-1 6V (Sigma)ll14L
Duratec-I 6V (Sigma)ll16L Duratec-1 6V (Sigma)
REMOVAL
N0TE:Using suitable securing straps, secure the Discard the nuts.
engine and the transaxle on a workshop table.
Using suitable wooden blocks support the
engine and transaxle assembly.
65. Raise the vehicle and remove the engine
and transaxle assembly.
66. Using the special tool, attach the engine
62. Remove the battery tray support bracket. and transaxle
assembly to the engine hoist.
63. Remove the engine rear mount.
Discard the nuts.
64. Remove the engine front mount.
67. Remove the starter motor and the transaxle
left-hand retaining bolt.
-
2006.0 Fiesta 1212006 G113163en
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Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-01 Am88 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303101 A-88
REMOVAL
38. Disconnect the vehicle speed (VSS) sensor
40. Disconnect the oil pressure switch
electrical connector. electrical connector.
/
39. N0TE:Mark the position of the transmission
fluid cooler supply line and the
transmission fluid cooler return line.
Disconnect the transmission fluid cooler
lines from the transaxle.
For additional information, refer to: Health
and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Allow the fluid to drain into a suitable
container.
For additional information, refer to: Health and Safety Precautions
(1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
41. Raise and support the vehicle.
For additional information, refer to: Lifting
(1 00-02 Jacking and Lifting, Description
and Operation).
42. Disconnect the crankshaft position (CKP)
sensor electrical connector.
43. Disconnect the ignition switch to starter
motor solenoid and battery to starter motor
solenoid cables.
2006.0 Fiesta la2006 G380458en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01A-123 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-I 23
INSTALLATION
5. Install the starter motor and the transaxle Install the engine rear mount.
left-hand retaining bolt.
/'
10. lnstall the battery tray support bracket.
6. Raise and support the vehicle.
For additional information, refer to: Lifting
(1 00-02 Jacking and Lifting, Description
and Operation).
7. Position the engine and transaxle assembly
in the engine compartment.
Carefully lower the vehicle.
8.
N0TE:lnstall new engine front mount
, retaining nuts. ' I ' N0TE:Do not tighten the engine front mount
retaining bolts and nuts at this stage.
Install the engine front mount. 11. Install the engine rear support insulator.
9.
N0TE:lnstall new engine rear mount 12. CAUTIONS:
retaining nuts.
Asupport the halfshaft. The inner joint N0TE:Do not tighten the engine rear mount center must not be bent more than 18 degrees. retaining nut at this stage. The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft oil seal.
N0TE:lnstall a new center bearing cap and
locknuts.
2006.0 Fiesta 1212006 GII 31 64en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 A-1 38
INSTALLATION
21. Connect the power steering line to the 25. Connect the ignition switch to starter motor
steering pump.
solenoid and battery to starter motor
solenoid cables.
22. Attach the power steering line support
bracket to the engine block.
26. Connect the crankshaft position (CKP)
sensor electrical connector.
23. N0TE:lnstall new exhaust flange nuts and
a new exhaust flange gasket.
27. Connect the oil pressure switch electrical
Attach the exhaust flexible pipe to the connector.
catalytic converter.
24. Remove the exhaust flexible pipe support.
2006.0 Fiesta 1212006 G380459en
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303-01 B-5 Engine - 2.OL Duratec-HE (M14) 303-01 B-5
SPECIFICATIONS
Torque Specifications - --- -- - -- -
Description Nm l b-ft Ib-in
Air cleaner retaining bracket
Air cleaner resonator support bracket retaining bolts Battery cable to generator electrical connector
I Cylinder head retaining bolts I a) I - I - I
Battery tray support bracket retaining bolts
I
--
I Camshaft bearing caps retaining bolts a) IT
15
15
I Camshaft sprocket retaining bolts I 72 I 53 I - I
25
I Camshaft position (CMP) sensor retaining bolt I 6 1 - I 53 I
11
I1
-
-
18
I Engine front cover lower blanking plug I 12 I 9 I - I
-
Engine front cover retaining bolts
Engine front cover upper blanking plug
I Engine support insulator retaining bolts I 48 I 35 I - I
Engine wiring harness bracket to valve cover
retaining nut
a)
10
I Generator upper retaining bolt I 25 I 18 I - I
-
-
I Coolant plugs (4) to cylinder head I 75 I 55 I - I
-
89
Hood latch lever retaining bolts
Crankshaft pulley retaining bolts
Coolant expansion tank retaining nut
Coolant plug to cylinder block
I Power steering pump retaining bolt I 23 I 17 I - I
15
a)
8
43
I
--
I Power steering bracket retaining nut 15 IT
Power steering reservoir retaining bolts
Power steering pipe to the power steering
Power steering supply line to intake manifold
retaining bolt
11
-
-
32
Power steering high-pressure line retaining bracket
retaining bolt
-
-
71
-
9
65
I Power steering return line support bracket retaining I 15 I 11 I - I
1 nut
-
48 80 -
Exhaust
manifold bracket retaining bolts
2006.0 Fiesta 1212006 G451278en
Exhaust manifold upper heat shield retaining bolts
Exhaust manifold lower heat shield retaining bolts
Exhaust manifold to the cylinder head retaining nuts
Exhaust manifold studs to cylinder head
25
10
10
55
17 18
-
-
-
41
13 89
89 -
-
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303-01 B-I 6 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 6
GENERAL PROCEDURES
Valve Clearance Adjustment
Feeler gauges 1
Materials
Special
Tool(s) 4.
Unclip the engine wiring harness from the i..
I I
Name Specification
intake manifold.
4. Remove the positive crankshaft ventilation
(PCV) hose.
/ ES21202
&
21211
1. Disconnect the battery ground cable.
General
Equipment
i
Socket, Spark Plug
303-499 (2
1 -202)
Pliers, Valve Stem Seal
303-508
(2 1 -2 1 1 )
- --
For additional information, refer to: Battery
Disconnect (41 4-01 Battery, Mounting and
Cables, General Procedures).
Silicone Sealant
2. Remove the air cleaner.
WSE-M4G323-A4
For additional information, refer to: Air 5. Disconnect the camshaft position (CMP)
Cleaner - 2.OL Duratec-HE (M14) (303-1 2
sensor electrical connector.
Intake Air Distribution and Filtering,
Removal and Installation).
3. Detach the engine wiring harness from the
valve cover.
1. Unclip the power steering return line from the
engine wiring harness bracket.
2. Remove the air cleaner retaining bracket.
3. Unclip the engine wiring harness bracket
from the intake manifold.
2006.0 Fiesta 1212006 G451279en
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303-01 B-20 Engine - 2.OL Duratec-HE (M14) 303-01 B-20
GENERAL PROCEDURES
28. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
29. Connect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
- --
2006.0 Fiesta 1212006 G451279en
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303-01 B-21 Engine - 2.OL Duratec-HE (M14) 303-01 B-21
IN-VEHICLE REPAIR
Intake Manifold(21 183 0)
Removal
1. Disconnect the battery.
For additional information, refer to: Battery
Disconnect (414-01 Battery, Mounting and
Cables, General Procedures).
2. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
lntake Air Distribution and Filtering,
Removal and Installation).
3. Remove the right-hand headlamp.
6. Disconnect the generator electrical
connectors.
For additional information, refer to:
Headlamp Assembly (41 7-01 Exterior
Lighting, Removal and Installation). 7.
Remove the intake manifold lower retaining
4. Raise and support the vehicle. For additional bolt.
information, refer to: (I
00-02 Jacking and
Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
( 5. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Remove the oil level indicator tube lower
retaining bolt.
2006.0 Fiesta 1212006 G451284en
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