timing chain FORD FIESTA 2007 User Guide

303-01 B-44 Engine - 2.OL Duratec-HE (M14) 303-01 B-44
IN-VEHICLE REPAIR
6. Install the special tool. Tighten
the camshaft sprocket retaining
bolts.
,
7. Coat the engine front cover upper blanking
plug with sealant.
11. Remove the special tool.
8. Tension the timing chain.
Remove the timing chain guide securing bolt
and install the engine front cover upper
blanking plug.
12. Raise and support the vehicle. For
additional information, refer to: (1
00-02
Jacking and Lifting) I I Jacking (Description and Operation),
9. N0TE:Only rotate the crankshaft in the Lifting
(Description and Operation).
normal direction of rotation.
13. Remove the special tool.
Rotate the crankshaft until piston No.
I is at
TDC.
10.
N0TE:Hold the camshafts by the hexagon
with an open-ended wrench to stop them
from rotating.
14.
N0TE:Only rotate the crankshaft in the <
normal direction of rotation.
2006.0 Fiesta 1212006 G451293en
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303-01 B-54 Engine - 2.OL Duratec-HE (M14) 303-01 B-54
IN-VEHICLE REPAIR
Oil Pump(21 714 0)
Special Tool(s)
15030A
Removal
Universal Flange Holding
Wrench 205-072 (1 5-03OA)
20507202
1. Remove the timing chain.
Adapter for 205-072
205-072-02 (1 5-030
A0 1 )
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), Invehicle Repair).
2. Remove the oil pan.
For additional information, refer to: Oil Pan
(303-01 Engine
- 2.OL Duratec-HE (M14),
Invehicle Repair).
3. Remove the oil pump chain guide. 4.
Remove the oil pump chain tensioner.
(.
5. Using the special tools, loosen the oil pump
sprocket retaining bolt.
6. Remove the oil pump chain.
1. Remove the oil pump sprocket retaining bolt.
2. Remove the oil pump chain and the oil pump
sprocket.
2006.0 Fiesta 1212006 G37459en
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303-01 B-55 Engine - 2.OL Duratec-HE (M14) 303-01 B-55
IN-VEHICLE REPAIR
7. Remove the oil pump. 3.
Using the special tools, tighten the oil pump
sprocket retaining bolt.
Installation 4. Install the oil pump chain tensioner.
I. lnstall the oil pump.
Tighten the bolts in the sequence shown in
two stages.
Stage
I : 10 Nm
Stage
2: 23 Nm
2. N0TE:Do not tighten the oil pump sprocket
retaining bolt at this stage.
lnstall the oil pump chain.
1. lnstall the oil pump chain and the oil pump
sprocket.
2. lnstall the oil pump sprocket retaining bolt.
5. Install the oil pump chain guide.
6. lnstall the oil pan.
For additional information, refer to: Oil Pan
(303-01 Engine
- 2.OL Duratec-HE (M14),
In-vehicle Repair).
7. lnstall the timing chain.
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), Invehicle Repair).
2006.0 Fiesta i212006 G37459en
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303-01 B-67 Engine - 2.OL Duratec-HE (M14) 303-01 B-67
IN-VEHICLE REPAIR
Timing Chain(21 314 0) ,
Removal 4. Remove the timing chain guides.
1. Remove the engine front cover.
For additional information, refer to Engine
Front Cover
- in this section.
2. Detension the timing chain.
1. Unlock the timing chain tensioner ratchet.
2. Apply pressure to the timing chain guide.
3. Fix the timing chain tensioner with a suitable
pin punch.
3. N0TE:Hold the camshafts by the hexagon
with an open-ended wrench to stop them
from rotating.
Loosen the camshaft sprocket retaining
5. Remove the timing chain tensioner.
bolts.
Installation
1. Install the timing chain tensioner.
--
2006.0 Fiesta 1212006 G323910en
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303-01 B-68 Engine - 2.OL Duratec-HE (M14) 303-01 B-68
IN-VEHICLE REPAIR
2. Install the timing chain guides.
3m ACAUTION:D~ not tighten the camshaft
sprocket retaining bolts at this stage. Make
sure the camshaft sprockets rotate on the
camshafts.
Install the camshaft sprockets.
Install the timing chain.
4. Tension the timing chain.
Apply pressure to the timing chain and
remove the securing pin.
5. N0TE:Hold the camshafts by the hexagon
with an open ended wrench to stop them
from rotating.
Tighten the camshaft sprocket retaining
bolts.
6. Install the engine front cover.
For additional information, refer to Engine
Front Cover
- in this section.
2006.0 Fiesta 1212006 G323910en
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303-01 B-69 Engine - 2.OL Duratec-HE (M14) 303-01 B-69
IN-VEHICLE REPAIR
Cylinder Head(21 163 0)
Special Tool(s) 5. Remove the timing chain.
I Materials I
24003
I I Name Specification
Remover/lnstaller, Hose
Clamp
303-397
Removal
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), Invehicle Repair).
6. Disconnect the exhaust gas recirculation
(EGR) valve electrical connector.
Hypoid Gear Oil
A WARNING:Do not smoke or carry lighted
tobacco or open flame of any type when
working on or near any fuel related
components. Highly flammable vapors are
always present and may ignite. Failure to
7. Using the special tool, disconnect the
follow these instructions may result in coolant hose
from the EGR valve.
personal injury.
/
SQM-2C9002-AA
( I. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
2. Remove the exhaust manifold support
bracket retaining bolts.
3. Lower the vehicle.
4. Remove the intake manifold.
For additional information, refer to: Intake
Manifold (303-01 Engine
- 2.OL Duratec-HE
(M14), In-vehicle Repair).
8. Using the special tool, disconnect the
coolant hoses from the coolant outlet
connector.
2006.0 Fiesta 1212006 G451308en
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303-01 B-73 Engine - 2.OL Duratec-HE (M14) 303-01 B-73
IN-VEHICLE REPAIR
12. Install the exhaust manifold upper heat 16.
Install the intake manifold.
shield (engine shown removed for clarity).
For additional information, refer to: Intake
Manifold (303-01 Engine
- 2.OL Duratec-HE
(M14), ln-vehicle Repair).
17. Raise and support the vehicle. For
additional information, refer to: (1 00-02
Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
13. lnstall the generator upper retaining bolt.
18, lnstall the exhaust manifold support bracket
retaining bolts.
19. Fill and bleed the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
14. Install the power steering pump return line
(M14), General Procedures).
support bracket.
15. lnstall the timing chain.
For additional information, refer to: Timing
Chain (303-01 Engine
- 2.OL Duratec-HE
(M14), ln-vehicle Repair).
2006.0 Fiesta 12/2006 G451308en
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303-01 B-90 Engine - 2.OL Duratec-HE (M14) 303-01 B-90
DISASSEMBLY
38. Remove the engine front cover.
39. Detension the timing chain. Remove
the camshaft sprockets and the
timing chain.
f
41. Remove the timing chain guides.
I. Unlock the timing chain tensioner ratchet.
2. Apply pressure to the timing chain guide. 42. Remove the timing chain tensioner.
3. Lock the timing chain tensioner with a
suitable piece of wire.
40. N0TE:Hold each camshaft by the hexagon
with an open-ended wrench to stop it from
rotating.
2006.0 Fiesta 1212006 G451309en
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303-01 B-96 Engine - 2.OL Duratec-HE (M14) 303-01 B-96
ASSEMBLY
Tighten the bolts in the sequence shown. 7. N0TE:lnstall new flywheel bolts.
Install the flywheel.
Clean the mating faces of the cylinder block
I
and the oil pan with a suitable metal surface
cleaner.
8. Using the special tool, lock the flywheel in
position.
N0TE:lnstall the oil pan within 10 minutes
of applying the sealant and tighten the
retaining bolts within a further
5 minutes.
Apply a
3 mm bead of sealant to the oil pan.
9. Tighten the flywheel bolts.
Tighten the bolts in the sequence shown in
three stages.
5. Using a suitable straight edge, align the oil Stage 1: 50 Nm.
pan to the cylinder block mating face on the Stage 2: 80 Nm.
timing chain side. Stage 3: 11 2 Nm. I I
6. Tighten the oil pan retaining bolts.
Tighten the bolts in the sequence shown.
l I. -.
10. Remove the special tool.
2006.0 Fiesta 1212006 G451310en
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303-01 B-100 Engine - 2.OL Duratec-HE (M14) 303-01 B-I 00
ASSEMBLY
29. Install the timing chain tensioner.
30. Install the timing chain guides.
31 ' ACAUTION:D~ not fully tighten the
camshaft sprocket retaining bolts at this
stage. Make sure the camshaft sprockets
turn on the camshafts.
Install the camshaft sprockets.
Install the timing chain.
32. Tension the timing chain.
Apply pressure to the timing chain and
remove the securing pin.
,
33m ACAUTION:H~I~ each camshaft by the
hexagon with an open-ended wrench to
stop
it from turning.
Tighten the camshaft sprockets retaining
bolts.
34. Clean the mating face of the engine front
cover with a suitable metal surface cleaner.
35. N0TE:lnstall the engine front cover within
10 minutes of applying the sealant.
2006.0 Fiesta 1212006 G451310en
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