Electrical FORD FIESTA 2007 Workshop Manual

Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -76 Transmission
(AW81-40) 307-01 -76
REMOVAL AND INSTALLATION
46. Install the battery tray.
For
additional information, refer to: Battery
Tray (414-01 Battery, Mounting and
Cables, Removal and Installation).
47. Connect the powertrain control module
(PCM) electrical connector to the PCM.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-1 4
Electronic Engine Controls, Removal and
Installation).
48. Install the air cleaner.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution
and
Filtering, Removal and Installation).
49. Check the transmission fluid level and top
up with
clean automatic transmission fluid
if necessary.
For
additional information, refer to:
Transmission
Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
50.
N0TE:Only carry out the following step
when a new
transaxle has been installed.
Using worldwide diagnostic system (WDS),
reset the transmission control module (TCM).
2006.0 Fiesta 1212006 G371506en
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Automatic Transmission/Transaxle External
Controls -Vehicles With:
4Speed Automatic
307-05-6 Transmission (AW81-40) 307-05-6
REMOVAL AND INSTALLATION
Brake Shift Interlock Actuator
Removal
1. Remove the floor console. 3. Install the bolt.
2. Disconnect the overdrive (OID) switch
electrical connector (selector lever assembly
shown removed for clarity).
3. Remove the brake shift interlock actuator.
1. Remove the bolt.
2. Remove the knob.
3. Remove the brake shift interlock actuator.
Installation
1. Install the brake shift interlock actuator.
1. Install the brake shift interlock actuator.
2. Position the knob.
2. Connect the OID switch electrical connector
(selector lever assembly shown removed for
clarity).
3. Install the floor console.
2006.0 Fiesta 1212006 G294547en
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Automatic Transmission/Transaxle External
Controls -Vehicles With:
4Speed Automatic
Transmission
(AW81-40)
REMOVAL AND INSTALLATION
Selector Lever
Removal
1. Remove the floor console. 4. Remove the transmission selector lever.
2. Detach the selector lever cable from the
transmission selector lever.
1. Shift the selector lever to the "P" (PARK)
position.
2. Detach the selector lever cable.
3. Pull the selector lever cable locking pin and
detach the selector lever cable outer sleeve.
3.
Disconnect the transmission selector lever
electrical connector.
Installation
1. Install the transmission selector lever.
2. Connect the transmission selector lever
electrical connector.
3. Attach the selector lever cable to the
transmission selector lever.
2006.0 Fiesta 1212006 G294549en
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Automatic TransmissionlTransaxle External
Controls -Vehicles With: 4-Speed Automatic
307-05-1
3 Transmission (AW81-40) 307-05-1 3
REMOVAL AND INSTALLATION
Selector Lever Knob
, > .
Removal
1. Remove the floor console.
2. Disconnect the overdrive (OID) switch
electrical connector (selector lever assembly
shown removed for clarity).
3. Remove the selector lever knob.
Remove the bolt. i
Installation
1. Install the selector lever knob.
Position the knob.
lnstall the bolt.
2. Connect the OID switch electrical connector
(selector lever assembly shown removed for
clarity).
3. Install the floor console.
2006.0 Fiesta 1212006 G294551 en
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Automatic Transmission/Transaxle External
Controls -Vehicles With: 4-Speed Automatic
307-05-1 4 Transmission (AW81-40) 307-05-1 4
DISASSEMBLY AND ASSEMBLY
Selector Lever
Materials Unclip the lamp.
I I Name S~ecification
1 Grease I S-MlC1021-A I
Disassembly
N0TE:Use vice jaw protectors for all work to be
done in the vice.
1. Disconnect the overdrive (OID) switch
electrical connector.
Assembly
1. To assemble, reverse the disassembly
procedure.
Coat all sliding and turning parts with grease.
2. Remove the selector lever knob.
Remove the bolt.
3. Disassemble the selector lever.
Remove the brake shift interlock actuator.
Remove the selector lever bezel.
Unclip the bezel.
2006.0 Fiesta 1212006 G388014en
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308-03-22 Manual Transmission/Transaxle 308-03-22
IN-VEHICLE REPAIR
Vehicle Speed Sensor (VSS)(33 654 0)
Removal 2. Insert the retaining pin.
I. Raise and support the vehicle. For additional
information, refer to:
(1 00-02 )
Jacking (Description and Operation),
Lifting (Description and Operation).
2. Disconnect the vehicle speed sensor (VSS)
electrical connector.
3. Remove the VSS.
I. Remove the retaining pin.
2. Remove the VSS.
2. Install VSS connector.
3. Lower the vehicle.
Installation
1. Install VSS.
1. Insert the VSS.
2006.0 Fiesta iuzoos GI 81 04en
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308-03-23 Manual Transmission/Transaxle 308-03-23
REMOVAL
Transaxle - 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
i (Sigma)/l .6L Duratec-1 6V (Sigma)(l6 11 4 0)
I I Support Bar, Engine
Adapter for 303-290A
303-290-0 1 (2 1
- 1 40-0 1 )
21 14002
Adapter for 303-290A
303-290-02 (2 1 -1 40-02)
21 14003
General Equipment I
Adapter for 303-290A
303-290-03A (2 1-1 40-03A)
16089
I Retaining strap I
Remover, Halfshaft
308-256 (1 6-089)
1 Transmission jack I
Removal
All vehicles
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution and
Filtering, Removal and Installation).
2. Remove the battery tray.
For
additional information, refer to: Battery
Tray (414-01 Battery, Mounting and
Cables,
Removal and Installation).
3. Disconnect the powertrain control module
(PCM) electrical connector.
4. Loosen the strut and spring
assembly top
mount nuts by three turns on both sides.
2006.0 Fiesta 1212006 GI 13290en
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308-03-24 Manual Transmission/Transaxle 308-03-24
REMOVAL
5. Install the special tools. 9. Disconnect the reversing lamp switch
electrical connector.
//
I I
6. Remove the transaxle upper retaining bolts.
Detach the engine wiring harness bracket Vehicles with automated gearshift
from the transaxle. 10. Remove the gearshift actuator cover.
7. Remove the front wheels and tires. 11. Disconnect the gearshift actuator electrical
For additional information, refer to: Wheel connector (colored
black).
and Tire
(204-04 Wheels and Tires, Removal
and Installation).
8. Remove the starter motor.
Detach the starter motor electrical connector
from the starter motor.
2006.0 Fiesta 1212006 - Gl13290en
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308-03125 Manual Transmission/Transaxle 308-03-25
REMOVAL
12. Disconnect the gearshift actuator electrical 1. Detach the gearshift cables and the selector
connector (colored grey). cable from the selector levers.
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket.
13. ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
All vehicles immediately washed down with cold water. 16. Remove the accessory drive belt cover.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
Vehicles without automated gearshift
14. Remove the gearshift cables cover.
I*' A~AuT10N:~rotect the ball joint seal
using a soft cloth to prevent damage.
Detach the lower arm from the wheel knuckle
15. Detach the gearshift cables from the on both
sides.
transaxle.
2006.0 Fiesta 1212006 GI 13290en
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308-03-27 Manual TransmissionlTransaxle 308-03-27
REMOVAL
23. Detach the coolant expansion tank from Discard the gasket.
, . the bracket and position it to one side.
24m ACAUTION:~~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
Disconnect the clutch slave cylinder supply
line.
Remove the spring clip.
25. Disconnect the vehicle speed sensor (VSS)
electrical connector (if equipped).
26. Detach the exhaust flexible pipe from the
catalytic converter.
27. Remove the battery tray support bracket.
28. Remove the engine and transaxle rear
mount.
Discard the nuts.
2006.0 Fiesta 1212006 GI1 3290en
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