FORD GALAXY 2006 Service Repair Manual

5. \f
6. Remove\fthe\ffollowing\fitems:\f1. Fuel\ffilter\f
Refer\fto:\f Fuel\fFilter \f(310-01C\fFuel\fT\bnk\f
\bn d

\fLines\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Thermost\bt\fhousing\f
Refer\fto:\f Thermost\bt \f(303-03E\fEngine\f
Coo

ling\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. Exh\bust\fm\bnifold\f
Refer\fto:\f Exh\bust\fM\bnifold \f(303-01F\f
Eng

ine\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f
\f\f
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Installation 7.
NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
t
h

is\fst\bge.\f
8. \f
9. T

orque:\b 10\fNm
\f
10. Remove\fthe\fc\bmsh\bfts.\f Refer\fto:\f C\bmsh\bfts \f(303-01F\fEngine\f-\f2.0L\f
Dur

\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
11. \f
1. NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
i
n

st\blled.\f
\f\f
\f\f
\f\f
\f\f
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2.CAUTION:\fM\bke\fsure\fth\bt\fnew\fcylinder\f
he
\bd\fbolts\f\bre\finst\blled.\f
Tighten\fthe\fcylinder\fhe\bd\fbolts\fin\ftwo\fst\bges\fin\f
t h

e\fsequence\findic\bted.\f
Torque:\b \f
60\fNm
\f
220
°\f
St\bge\f1:\f
St\bge\f2:\f
3. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
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Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Oil Pan
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Removal
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-B
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f\fRefer\fto:\f J\bcking\f(100-02\fJ\bcking\f\bnd\fLifting,\f
De s

cription\f\bnd\fOper\btion).\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
2. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Refer\fto:\f Accessory\fDrive\fBelt \f(303-05E\f
Acc

essory\fDrive\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. \f
\f\f
\f\f
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Installation 6. \f
1
. M

aterial\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U 7

J-M4G323-AA) \f
2. I

nst\bll\fthe\ffollowing\fitems:\f 1. Tor\fue\b 48\fNm
\f
2. Tor\fue\b 16\fNm
\f
3. Tor\fue\b 34\fNm
\f
3. Tor\fue\b 10\fNm
\f
4. Tor\fue\b 48\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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5.Tor\fue\b 28\fNm\f
6. Inst\bll\fthe\f\bccessory\fdrive\fbelt.\f Refer\fto:\f Accessory\fDrive\fBelt \f(303-05E\f
Ac c

essory\fDrive\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
7. Fill\fthe\fengine\fwith\fengine\foil.\f
Material\b Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
\f\f
\f\f
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Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Oil Pump
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Removal
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
1. Remove\fthe\ffollowing\fitems:\f1. Oil\fp\bn.\f
Refer\fto:\f Oil\fP\bn\f(303-01F\fEngine\f-\f2.0L\f
Du r

\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Cr\bnksh\bft\ffront\fse\bl.\f
Refer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01F\f
Eng

ine\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f
4. \f
\f\f
\f\f
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Installation 5. \f
1
. N

OTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcomponent\fis\f
i n

st\blled.\f
2. Torque:\b 1
6\fNm\f
3. Torque:\b 12\fNm
\f
4. Mater\fal:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7

J-M4G323-AA) \f
\f\f
\f\f
\f\f
\f\f
\f\f
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5.NOTE:\fThe\fcomponent\fmust\fbe\finst\blled\f
wi
thin\f5\fminutes\fof\f\bpplying\fthe\fse\bl\bnt.\f
Torque:\b 14\fNm
\f
6. Inst\bll\fthe\ffollowing\fitems:\f 1. Oil\fp\bn.\f
Refer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01F\f
En g

ine\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\f
Requirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Cr\bnksh\bft\ffront\fse\bl.\f
Refer\fto:\f Oil\fP\bn\f(303-01F\fEngine\f-\f2.0L\f
Dur

\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
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Engine - \b.0L \furatorq-T\fCi
(85kW/115PS) - \fW/\b.0L \furatorq-T\fCi
(100kW/136PS) - \fW/\b.0L \furatorq-
T\fCi (103kW/140PS) - \fW, Emission
Requirements: Stage IV - Crankshaft Rear
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
205-044-01\f
Ad\bpter\ffor\f205-044\f
205-307\f
Inst\bller,\fWheel\fSpeed\fSensor\fRing
\f
303-254\f
Locking\fTool,\fFlywheel\f
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
1. Remove\fthe\ftr\bnsmission.\fRefer\fto:\f Tr\bnsmission\f-\f2.0L\fDur\btorq-TDCi\f
(8 5

kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\f2.0L\fDur\btorq-TDCi\f(DW)\f
Diesel\f(308-03B\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f
-\fV

ehicles\fWith:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\f
MMT6,\fRemov\bl).\f
2. Special\bTool(\f):\b 205-044-01,\f303-254\f
3. Sp

ecial\bTool(\f):\b 303-293\f
\f
\f
\f
\f
\f\f
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