FORD GALAXY 2006 Service Repair Manual

Installation\b1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. WA

RNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h\b

ndling\fthe\fcompressed\fspring.\f
\f
\f
Стр. 2 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1272031&gu...procarmanuals.com
http://vnx.su

Generator\band\bReg\flator\b-\bGenerator—
2.5L\bD\fratec\b(162kW/220PS)\b-\bVI5S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414- 01
\fB\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\fThrottle\fBody\f(303-04\fFuel\fCh\brging\f\bnd\fControls\f-\f2.5L\fDur\btec-ST\f
(VI5),\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Right-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\fHe\bdl\bmp\fAssembly\f(417-01A,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\fLifting\f(100-02,\fDescription\f\bnd\f Oper\btion).\f
4. \f
5. Refer\fto:\fAccessory\fDrive\fBelt\f(303-
05\fAccessory\f
Drive\f-\f2.5L\fDur\btec-ST\f(VI5),\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
6. CAUTION:\fM\bke\fsure\fth\bt\fthe\finside\fof\f
t h

e\fpipe\fends\f\bre\fcle\bn\f\bnd\ffree\fof\foil\f
residue.\f
7. \f
\f\f
\f\f
Стр. 1 из
3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G561370&gui...procarmanuals.com
http://vnx.su

8. \f
9. \f
10. \f
11. \f
\f
\f\f
\f\f
\f\f
Стр. 2 из 3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G561370&gui...procarmanuals.com
http://vnx.su

Installation\b12.
WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluid.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\fUse\fnew\fbl\bnking\fc\bps.\f
NOTE:\fThe\fO-ring\fse\bl\fis\fto\fbe\freused\funless\f
d\bm\bged.\f Torque:\b 23\fNm
\f
13. Torque:\b 10\fNm\f
14. NOTE:\fInst\bll\f\bll\fthe\fbolts\ffinger\ftight\fbefore\f
fi

n\bl\ftightening.\f1. Torque:\b 1
5\fNm\f
2. Torque:\b 25\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\fPower\fSteering\fSystem\fFilling\f(211-00\f Steering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
Стр. 3 из
3
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G561370&gui...procarmanuals.com
http://vnx.su

Generator\band\bReg\flator\b-\bGenerator—1.8L\b
D\fratorq-TDCi\b(74kW/100PS)\b-\bLynx/1.8L\b
D\fratorq-TDCi\b(92kW/125PS)\b-\bLynx
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal\band\bInstallation\b
General\bEq\fipment\b
Removal\b
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b
C\bble\fties 1. Remove\fthe\f\bccessory\fdrive\fbelt.\fRefer\fto:\fAccessory\fDrive\fBelt\f(303-
05\fAccessory\fDrive\f
1.8L\fDur\btorq-TDCi\f(Lynx)\fDiesel,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2.
CAUTION:\f
M\bke\fsure\fth\bt\f
no\fstr\bin\fis\f
pl\bced\fon\fthe\f
refriger\bnt\f
lines.\f
NOTE:\fNote\f
the\fposition\fof\f
the\felectric\bl\f
connectors.
1.Torque:\b
Nm\f
2.
Secure\fthe\f
A/C\f
compressor\f
to\fthe\f
r\bdi\btor\f
support\f
br\bcket.
Genera\f\b
Equipment:\b
C\bble\fties
Torque:\b
Nm\f
3. \f\f
1.
Do\fnot\f
remove\fthe\f
gener\btor\f
decoupler\f
bolts\ffrom\f
the\f
gener\btor.
Torque:\b
Nm\f
2.
Torque:\b
Nm\f
3.
Torque:\b
Nm\f
\f
\f
Стр. 1 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G561367&gui...procarmanuals.com
http://vnx.su

1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
Стр. 2 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G561367&gui...procarmanuals.com
http://vnx.su

Generator\band\bReg\flator\b-\bGenerator—
2.0L\bD\fratorq-TDCi\b(85kW/115PS)\b-\b
DW/2.0L\bD\fratorq-TDCi\b(100kW/136PS)\b
-\bDW/2.0L\bD\fratorq-TDCi\b
(103kW/140PS)\b-\bDW/2.0L\bD\fratorq-
TDCi\b(118kW/160PS)\b-\bDW,\bEmission\b
Req\firements:\bStage\bIV/Stage\bV
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Remove\fthe\f\bccessory\fdrive\fbelt.\f
Re

fer\fto:\f Accessory\fDrive\fBelt \f(303-05E\f
Acc

essory\fDrive\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\ffuel\ffilter.\f
Refer\fto:\f Fuel\fFilter \f(310-01C\fFuel\fT\bnk\f\bnd\f
Lin

es\f-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(100kW/136PS)\f-\f
DW/2.0L\fDur\btorq-TDCi\f(103kW/140PS)\f-\fDW,\f
Emission\fRequirements:\fSt\bge\fIV,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. \f\f 1.Torque:\b 15\fNm
\f
2. Torque:\b 10\fNm
\f
3. Torque:\b 48\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
Стр. 1 из
1
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G561368&gui...procarmanuals.com
http://vnx.su

Informa\bion and \fn\ber\bainmen\b Sys\bem -
General Informa\bion - Informa\bion and
\fn\ber\bainmen\b Sys\bem
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
Refer \bo Wiring Diagrams Sec\bion 415-00, for schema\bic and connec\bor
in

forma\bion.
General \fquipmen\b
Inspec\bion and Verifica\bion
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

isual Inspec\bion Char\b
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
If\fthe\fc\buse\fis\fnot\fvisu\blly\fevident,\fverify\fthe\fsymptom\f\bnd\frefer\fto\fthe\fSelf-
D
i\bgnostic\fMode.\f
Self-Diagnos\bic Mode - Low Series Audio Uni\b
NOTE:\fThe\f\budio\funit\fmust\fbe\fin\fr\bdio\fmode\fbefore\fente
ring\fthe\fSelf-Di\bgnostic\fMode.\f
1. 1.
To\fenter\fthe\f\budio\funit\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fON.\fWithin\ffour\f
s
econds\fpress\fthe\fpreset\fbuttons\f3\f\bnd\f5\ftogether.\f
2. 2.
Rele\bse\fthe\fpreset\fbuttons\f3\f\bnd\f5\f\bnd\fthe\f\budio\funit\fwill\fenter\fthe\fSelf-
Di\bgnostic\f
Mode.\f
3. 3.
To\fexit\fthe\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fOFF.\f
S

elf-Diagnos\bic Mode
Ford\f\bpproved\fdi\bgnostic\ftool
Mechanica\bE\bectrica\b

Audio\funit\f\f

Antenn\b\f\f

Foreign\fobjects\fcont\bcting\fspe\bker\f\f

Trim\fpoorly\ffitted/reson\bnce\f\f

Audio\fcontrol\fswitch\f(if\fequipped)\f\f

Digit\bl\fvers\btile\fdisc\f(DVD)\fpl\byer\f\f

Comp\bct\fdisc\f(CD)\fch\bnger\f
Fuse(s)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

Audio\funit\f\f

Audio\fcontrol\fswitch\f(if\fequipped)\f\f

Centr\bl\fjunction\fbox\f(CJB)\f\f

Video\fdispl\by\f\f

DVD\fpl\byer\f\f

CD\fch\bnger\f\f

Auxili\bry\finput\fdevice\f
Me\f\fage Di\fp\bayedCircuit Te\fted
1.\f4CH\fLF\ffor\ffour\fch\bnnel\fsystem\f2CH\fLF\ffor\f
two\fch\bnnel\fsystemLeft\fh\bnd\ffront\fspe\bker\fcircuit
2.\f4CH\fRF\ffor\ffour\fch\bnnel\fsystem\f2CH\fRF\ffor\f two\fch\bnnel\fsystemRight\fh\bnd\ffront\fspe\bker\fcircuit
3.\f4CH\fLR\ffor\ffour\fch\bnnel\fsystemLeft\fh\bnd\fre\br\fspe\bker\fcircuit
4.\f4CH\fRR\ffor\ffour\fch\bnnel\fsystemRight\fh\bnd\fre\br\fspe\bker\fcircuit
Стр. 1 из 29
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549184&gui...procarmanuals.com
http://vnx.su

4.4.
If\fthe\fc\buse\fis\fnot\fevident\f\bfter\fthe\fSelf-Di\bgnostic\fMode,\fconnect\fthe\f F ord\f
\bpp
roved\fdi\bgnostic\ftool \fto\fthe\fd\bt\b\flink\fconnector\f(DLC).\f
5. 5.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
S

elf-Diagnos\bic Mode - High Series Audio Uni\b
NOTE:\fThe\f\budio\funit\fmust\fbe\fin\fr\bdio\fmode\fbefore\fente
ring\fthe\fSelf-Di\bgnostic\fMode.\f
1. 1.
To\fenter\fthe\f\budio\funit\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fON.\fWithin\ffour\f
s
econds\fpress\fthe\fpreset\fbuttons\f3\f\bnd\f6\ftogether.\f
2. 2.
Rele\bse\fthe\fpreset\fbuttons\f3\f\bnd\f6\f\bnd\fthe\f\budio\funit\fwill\fenter\fthe\fSelf-
Di\bgnostic\f
Mode.\f
3. 3.
To\fexit\fthe\fSelf-Di\bgnostic\fMode,\fswitch\fthe\f\budio\funit\fOFF.\f
S

elf-Diagnos\bic Mode
4. 4.
If\fthe\fc\buse\fis\fnot\fevident\f\bfter\fthe\fSelf-Di\bgnostic\fMode,\fconnect\fthe\f F
ord\f
\bpp
roved\fdi\bgnostic\ftool \fto\fthe\fd\bt\b\flink\fconnector\f(DLC).\f
5. 5.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
D

iagnos\bic Trouble Code (DTC) Index Char\b
5.\fXX.X\f(frequency)\fSEEKINGAntenn\b\fc\bble
6.\fXXXXXXXX\f(n\bme\fof\fr\bdio\fst\btion)Active\fFM\ffrequency\fr\bdio\fst\btion\ffound\f (\budible\ffor\f2\fseconds)
Me\f\fage Di\fp\bayedCircuit Te\fted
1.\f4CH\fLF\ffor\ffour\fch\bnnel\fsystem\f2CH\fLF\ffor\f two\fch\bnnel\fsystemLeft\fh\bnd\ffront\fspe\bker\fcircuit
2.\f4CH\fRF\ffor\ffour\fch\bnnel\fsystem\f2CH\fRF\ffor\f
two\fch\bnnel\fsystemRight\fh\bnd\ffront\fspe\bker\fcircuit
3.\f4CH\fLR\ffor\ffour\fch\bnnel\fsystemLeft\fh\bnd\fre\br\fspe\bker\fcircuit
4.\f4CH\fRR\ffor\ffour\fch\bnnel\fsystemRight\fh\bnd\fre\br\fspe\bker\fcircuit
5.\fXX.X\f(frequency)\fSEEKINGAntenn\b\fc\bble
6.\fXXXXXXXX\f(n\bme\fof\fr\bdio\fst\btion)Active\fFM\ffrequency\fr\bdio\fst\btion\ffound\f(\budible\ffor\f2\fseconds)
DTCDe\fcription/ConditionPo\f\fib\be SourceAction
B1342Audio\funit\fintern\bl\ff\bilureAudio\funitINSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f Remov\bl\f\bnd\fInst\bll\btion).\f
B2403CD\fpl\byer\fintern\bl\ff\bilureAudio\funitINSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
B2404Audio\fcontrol\fswitch\fcircuit\ff\bilureAudio\fcontrol\fswitchGO\fto\fPinpoint\fTest\f I.\f
B2406CD\fpl\byer\fintern\bl\ff\bilureAudio\funitINSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f Remov\bl\f\bnd\fInst\bll\btion).\f
B2408Spe\bker\fline\fshort\fcircuitSpe\bker(s)GO\fto\fPinpoint\fTest\f C.\f
Стр. 2 из 29
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549184&gui...procarmanuals.com
http://vnx.su

1.1.
If\fthe\fc\buse\fis\fstill\fevident,\frefer\fto\fthe\fSymptom\fCh\brt.\f
S
ymp\bom Char\b
B2409AM\freceiving\fsign\bl\ferrorAntenn\b\fc\bbleGO\fto\fPinpoint\fTest\f B.\f
B2410FM\freceiving\fsign\bl\ferrorAntenn\b\fc\bbleGO\fto\fPinpoint\fTest\fB.\f
B2477Module\fconfigur\btion\f
f\bilureAudio\funit\f\bnd\f
centr\bl\fjunction\f
box\f(CJB)REFER\fto\fthe\fFord\f\bpproved\fdi\bgnostic\f tool.
P1628Module\fignition\fsupply\f
inputCJBREFER\fto\fthe\fFord\f\bpproved\fdi\bgnostic\f tool.
SymptomPo\f\fib\be Source\fAction
The\f\budio\funit\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCircuit(s).\f
Audio\funit.\f
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
The\fdispl\by\fis\fbl\bnk\f-\fr\bdio\f
\bnd\fCD\fpl\byer\foper\bteAudio\funit.\f
*INSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
*
Poor\freceptionAntenn\b.\f
Antenn\b\fc\bble.\f
Audio\funit.\f
*
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
Poor\fqu\blity/distorted\fsound\f
from\fone\for\fmore\fspe\bkers\f
(not\f\bll\fspe\bkers)Spe\bker(s).\f
Circuit(s).\f
Audio\funit.\f
*
*
*For\fconcern\fwith\fthe\fm\bin\fspe\bkers,\fGO\f
to\fPinpoint\fTest\f
C.\f\f
For
\fconcern\fwith\fthe\ffront\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f D.\f\f
For

\fconcern\fwith\fthe\fre\br\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f E.\f\f
*
*
*
No\fsound\ffrom\f\bll\fspe\bkersAudio\funit.\f
*INSTALL\f\b\fnew\f\budio\funit.\f\f
REFER\fto:\fAudio\fUnit\f(415-01\f
Inform\btion\f\bnd\fEntert\binment\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
*
No\fsound\ffrom\fone\for\fmore\fof\f
the\fspe\bkers\f(not\f\bll\f
spe\bkers)
Spe\bker(s).\f
Circuit(s).\f
Audio\funit.\f
*
*
*For\fconcern\fwith\fthe\fm\bin\fspe\bkers,\fGO\f
to\fPinpoint\fTest\f
F.\f\f
For
\fconcern\fwith\fthe\ffront\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f G.\f\f
For

\fconcern\fwith\fthe\fre\br\ftweeter\f
spe\bkers,\fGO\fto\fPinpoint\fTest\f H.\f\f
*
*
*
The\f\buxili\bry\f\budio\fcontrol\fis\f
inoper\btive/does\fnot\foper\bte\f
correctly.Circuit(s).\f
Auxili\bry\f\budio\f
control\fswitch.\f Audio\funit.\f
*
*
*GO\fto\fPinpoint\fTest\f
I.\f\f
*
The\fCD\fch\bnger\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCircuit(s).\f
CD\fch\bnger.\f
*
*GO\fto\fPinpoint\fTest\f
J.\f\f
*
The\f\budio\funit\fillumin\btion\fis\f
inoper\btiveCircuit(s).\f
Audio\funit.\f
Genetic\felectronic\f
module\f(GEM).\f
*
*
*
REFER\fto:\fInstrument\fCluster\f\bnd\fP\bnel\f
Illumin\btion\f(413-00\fInstrument\fCluster\f
\bnd\fP\bnel\fIllumin\btion,\fDi\bgnosis\f\bnd\f
Testing).\f
*
The\f\buxili\bry\finput\fdevice\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyAuxili\bry\finput\f
device.\f
*REFER\fthe\fcustomer\fto\fthe\f\buxili\bry\f
input\fsource\fsupplier.\f
*
Circuit(s).\f
Audio\funit.\f
*
*GO\fto\fPinpoint\fTest\f
K.\f\f
*
The\fDVD\fpl\byer\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyCont\bmin\bted\f
DVD\fdisc(s).\f
*CLEAN\fthe\fDVD\fdisc(s)\fusing\flint\ffree\f
m\bteri\bl.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
*
Стр. 3 из
29
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G549184&gui...procarmanuals.com
http://vnx.su