FORD GALAXY 2006 Service Repair Manual

*In\f\bddition,\fit\fis\f\bdvis\bble\fto\fcheck\fthe\fvehicle\felectric\bl\fsystem.\fCheck\fth\bt\fthe\fgener\btor\f
is\ffunctioning\fcorrectly\f\bnd\fth\bt\f\bll\fkey-off\flo\bds\f(lugg\bge\fcomp\brtment\fl\bmps,\fglove\f
comp\brtment\fl\bmp\f\bnd\finterior\fl\bmps)\f\bre\fnot\fst\bying\fon.\f
REPLACE\fBATTERY\for\f
BAD\fCELL\fBATTERYWARNING:\fDo\fnot\frech\brge\fthe\fb\bttery.\f
M\bke\fsure\fth\bt\fthe\fsurf\bce\fch\brge\fw\bs\fremoved.\fIf\fso,\fdisconnect\fthe\f
b\bt
tery\ffrom\fthe\fvehicle\f\bnd\fretest.\fIf\fthe\fresult\frem\bins\f\bfter\fsurf\bce\f ch\brge\fremov\bl,\finst\bll\f\b\fnew\fb\bttery.\f\f
REFER\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Ins
t\bll\btion).\f
UNABLE\fTO\fTESTRetest\fthe\fb\bttery.
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Charging\bSys\fem\b-\bGeneral\bInforma\fion\b-\b
Ba\f\fery\bChargingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
General\bEquipmen\f\b
WARNINGS:\f
Al
w\bys\fobserve\fthe\fb\bttery\fch\brger\fequipment\fm\bnuf\bcturer’s\finstructions.\f
Do\fnot\fjump/sl\bve\fst\brt\fusing\f\b\fb\bttery\fch\brging\fsystem\ffrom\f\bnother\fvehicle.\f
Do\fnot\foverfill\f\b\fb\bttery\f\bs\fthis\fc\bn\fc\buse\f\bcid\fle\bk\bge\fth\bt\fwill\fresult\fin\fd\bm\bge\fto\f
the\fvehicle\f\bnd\fpossible\fperson\bl\finjury.\f
CAUTIONS:\f
Do\fnot\frely\fon\fthe\fgener\btor\fto\frech\brge\f\b\fdisch\brged\fb\bttery.\fIt\fwould\ft\bke\fin\f
excess\fof\feight\fhours\fof\fcontinuous\fdriving\fwith\fno\f\bddition\bl\flo\bds\fpl\bced\fon\fthe\f
ch\brging\fsystem.\f\f
M\bke\fsure\fth\bt\fthe\fb\bttery\felectrolyte\fre\bches\fthe\findic\bted\fm\bximum\fm\brk.\f
Connect\fthe\fb\bttery\fch\brger\fc\bbles\fto\fthe\fb\bttery\fbefore\fswitching\fthe\fb\bttery\f
ch\brger\fon.\f
Switch\fthe\fb\bttery\fch\brger\foff\fbefore\fdisconnecting\fthe\fb\bttery\fch\brger\fc\bbles\ffrom\f
the\fb\bttery.\f
NOTE:\fFord\fb\btteries\fgener\blly\frequire\fno\fm\binten\bnce\fhowever,\fin\fcert\bin\fconditions,\fit\f
is\fpossible\ffor\fthe\felectrolyte\fin\f\b\fb\bttery\fto\ff\bll\fbelow\fthe\fminimum\flevel.\f
NOTE:\fThe\fuse\fof\fthe\fMidtronics\fGR-590\fB\bttery\fM\bn\bgement\fCenter,\fwhich\fh\bs\fbeen\f
specific\blly\fdesigned\ffor\fuse\fon\fsilver\fc\blcium\ftype\fb\btteries\fis\frecommended.\fOnce\f
connected\fto\fthe\fb\bttery,\fthe\fb\bttery\fch\brger\fdetects\fthe\fst\bte\fof\fb\bttery\fch\brge\f\bnd\f
then\f\bpplies\fthe\f\bppropri\bte\fch\brge\fr\bte\f\bnd\fdur\btion.\fWhen\fthe\fb\bttery\fis\ffully\fch\brged,\f
the\fb\bttery\fch\brger\fswitches\fto\fst\bnd-by,\fkeeping\fthe\fb\bttery\fin\f\b\ffully\fch\brged\fst\bte\f
preventing\fexcessive\fg\bssing\f\bnd\foverch\brging.\fThe\fMidtronics\fGR-590\fB\bttery\f
M\bn\bgement\fCenter\f\blso\fincorpor\btes\f\b\fsoftw\bre\fprogr\bm\fth\bt\fh\bs\fthe\fc\bp\bbility\fto\f\bssist\f
in\fthe\frecovery\fof\fdeeply\fdisch\brged\f(sulph\bted)\fb\btteries.\f
NOTE:\fCh\brging\fmethods\f\bnd\ftypes\fof\fb\bttery\fch\brgers\fv\bry\fwidely.\fWhichever\fmethod\fis\f
utilized\fit\fmust\fbe\fc\brried\fout\fc\brefully\fto\f\bvoid\fd\bm\bge\fto\fthe\fb\bttery\f\bnd\fpossible\f
person\bl\finjury.\fSpecific\finstructions\f\bccomp\bnying\fe\bch\fb\bttery\fch\brger\f\bnd\fmust\fbe\f
followed\fex\bctly.\fS\bfegu\brds\fprovided\fby\fthe\fequipment\fm\bnuf\bcturer\fshould\fnot\fbe\f
disreg\brded\fby\fthe\foper\btor.\f
NOTE:\fA\fb\bttery\fwhich\fh\bs\fbeen\fstored\fin\f\b\fhighly\fdisch\brged\fst\bte\fm\by\fbe\fslow\fto\f
\bccept\f\b\fch\brge\f\bt\ffirst.\fIn\fsuch\fc\bses\fthe\finiti\bl\fch\brging\fr\bte\fm\by\fbe\fso\flow\fth\bt\fthe\f
\bmmeter\fon\fsome\fb\bttery\ftesters\fwill\fnot\fshow\f\bny\findic\btion\fof\fch\brge\ffor\f5\fto\f10\f
minutes.\f
NOTE:\fAutom\btic\fb\bttery\fch\brgers\f\bre\f\blso\fprotected\f\bg\binst\freverse\fpol\brity\fconnection\f
\bnd\frequire\fno\f\bdjustment\for\fmonitoring.\f
NOTE:\fSlow-ch\brging\fwill\fre\bdily\frestore\f\b\fb\bttery\fto\f\b\ffull\fst\bte\fof\fch\brge\f\bnd,\fsince\fthe\f
ch\brging\fcurrent\fis\frel\btively\flow,\fthe\fpossibility\fof\foverch\brging\f\b\fb\bttery\f\bre\fminimized.\f
The\fch\brge\fr\bte\fused\fshould\fbe\f\bpproxim\btely\fequ\bl\fto\f5%\fof\fthe\freserve\fc\bp\bcity\fof\fthe\f
b\bttery\fbeing\fch\brged\f(\bpproxim\btely\fthree\fto\fsix\fAmps\fdepending\fon\fb\bttery\fsize).\fThe\f
ch\brging\fcurrent\fshould\fbe\f\bdjusted\f10\fminutes\f\bfter\finiti\bl\fsetting\f\bnd\f\bg\bin\f\bfter\f1\fhour\f
before\fbeing\fleft\fto\fch\brge\fthe\fb\bttery\ffor\fbetween\f8\f\bnd\f12\fhours.\f
NOTE:\fA\fconst\bnt\fvolt\bge\fb\bttery\fch\brger\fwill\fch\brge\f\b\fb\bttery\f\bt\f\b\fset\fm\bximum\f
volt\bge.\fThe\fvolt\bge\fused\fdepends\fupon\fthe\fdesign\f\bnd\fcondition\fof\fthe\fb\bttery\fch\brger\f
Midtronics\fGR-590\fB\bttery\fM\bn\bgement\fCenter
B\bttery\fCh\brger
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\bnd\fthe\f\bge\f\bnd\ftemper\bture\fof\fthe\fb\bttery.\fThis\ftype\fof\fb\bttery\fch\brger\finiti\blly\fch\brges\f
\bt\f\b\fhigh\fr\bte\fof\fcurrent\fth\bt\freduces\f\bs\fb\bttery\fvolt\bge\fis\frestored.\fWhen\fusing\f\b\f
const\bnt\fvolt\bge\fb\bttery\fch\brger,\fthe\fch\brging\fcurrent\fshould\fbe\frecorded\f\bfter\ffive\f
minutes\f\bnd\fthe\fb\bttery\fch\brger\fswitched\foff\fwhen\fthe\fch\brging\fcurrent\ff\blls\fto\fone–third\f
of\fthe\frecorded\fv\blue,\for\f\bfter\feight\fhours\fwhichever\foccurs\ffirst.\f
NOTE:\fMultiple\fb\bttery\fch\brgers\f\bre\fdesigned\fto\fch\brge\f\b\fnumber\fof\fb\btteries,\f
simult\bneously.\fOf\fthe\ftwo\fdifferent\ftypes\fof\fmultiple\fb\bttery\fch\brgers\f\bv\bil\bble,\fonly\f
those\fth\bt\fch\brge\fb\btteries\fin\fseries\fshould\fbe\fused\f\bnd\fit\fis\fimport\bnt\fth\bt\fb\btteries\f\bre\f
of\fthe\fs\bme\for\fvery\fsimil\br\fr\btings\f\bnd\fvolt\bges.\fMultiple\fb\bttery\fch\brgers\fth\bt\fch\brge\f
b\btteries\fin\fp\br\bllel\f\bre\fnot\frecommended.\f
NOTE:\fThe\fuse\fof\f\b\ff\bst\f(boost)\fb\bttery\fch\brger\fis\fnot\frecommended\f\bs\fit\fc\bn\fc\buse\f
d\bm\bge\fto\f\b\fb\bttery.\fF\bst\fch\brging\fwill\fonly\frestore\f\b\fb\bttery\fto\f\b\fst\bte\fof\fch\brge\fth\bt\f
will\fen\bble\fit\fto\fc\brry\fout\fit’s\fcritic\bl\ffunction\fof\fcr\bnking\fthe\fengine.\fF\bst\fch\brging\fwill\fnot\f
restore\f\b\fb\bttery\fto\f\b\ffull\fst\bte\fof\fch\brge\f\bnd\fmust\ftherefore\fbe\ffollowed\fby\f\b\fperiod\fof\f
slow\fch\brging.\fExcessively\ff\bst\fch\brging\fc\bn\fc\buse\fd\bm\bge\fto\f\b\fb\bttery.\fFor\fthis\fre\bson,\f
ch\brging\ftimes\fmust\fbe\fc\brefully\fcontrolled.\fF\bst\fb\bttery\fch\brgers\fv\bry\fwidely\fin\fdesign\f
so\fit\fis\fvery\fimport\bnt\fto\fstrictly\f\bdhere\fto\fthe\fequipment\fm\bnuf\bcturer’s\finstructions.\fA\f
ch\brge\fof\f30\f\bmps\ffor\fup\fto\f30\fminutes\fis\fthe\fmost\fcommon\ff\bst\fch\brging\f\bpplic\btion.\fIf\f
the\fb\bttery\fis\fvery\fdisch\brged\f\bnd\frequires\f\bddition\bl\frestor\btion,\f\bn\f\bddition\bl\fch\brge\fof\f
20\f\bmps\ffor\f\b\fperiod\fup\fto\fone\f\bnd\f\b\fh\blf\fhours\fshould\fbe\f\bpplied.\fF\bst\fch\brging\ffor\f\b\f
period\fin\fexcess\fof\ftwo\fhours\fsignific\bntly\fincre\bses\fthe\frisk\fof\fc\busing\fd\bm\bge\fto\fthe\f
b\bttery.\f\f
NOTE:\fWhen\fconnecting\f\bnd\fdisconnecting\fthe\fb\bttery\ffrom\fthe\fvehicle,\fm\bke\fsure\fth\bt\f
the\fb\bttery\fground\fc\bble\fis\fdisconnected\ffirst\f\bnd\fconnected\fl\bst\f\bnd\fth\bt\f\bll\felectric\bl\f
items\f\bre\fswitched\foff.\fRecord\fthe\f\budio\funit\fkeycode\f\bnd\fpreset\fr\bdio\ffrequencies\fbefore\f
disconnecting\fthe\fb\bttery.\f\f1. Remove\fthe\fb\bttery\f(Focus\fC-MAX\f2003.75,\fFo

cus\f2004.75,\fS-MAX/G\bl\bxy\f2006.50,\fMondeo\f
2007.50\fonly).\f
2. Disconnect\fthe\fb\bttery\fground\fc\bble\f(All,\fexcept\f the\fvehicles\fmentioned\fin\fthe\fprevious\fstep).\f
3. NOTE:\fThe\fm\bximum\fb\bttery\felectrolyte\f
le

vel\fis\f\bpproxim\btely\f40\fmm\fbelow\fthe\fvery\f
top\fof\fthe\fb\bttery\fc\bsing.\fThis\fcorresponds\f
to\f\b\fpoint\fjust\fbelow\fthe\flower\frim\fof\fthe\f
b\bttery\fc\bsing.\f\f
Check\fth\bt\fthe\fb\bttery\felectrolyte\fre\bches\fthe\f
i n

dic\bted\fm\bximum\flevel.\fTop\fup\fwith\f
distilled/de-ionized\fw\bter,\f\bs\fnecess\bry.\f
4. Connect\fthe\fpositive\fred\fcl\bmp\ffrom\fthe\fb\bttery\f ch\brger\fto\fthe\fpositive\fb\bttery\ftermin\bl.\f
5. Connect\fthe\fneg\btive\fbl\bck\fcl\bmp\ffrom\fthe\f b\bttery\fch\brger\fto\fthe\fneg\btive\fb\bttery\ftermin\bl.\f
6. Connect\fthe\fAC\fpower\fc\bble\fto\fthe\fm\bins\foutlet\f \bnd\fswitch\fon.\f
7. Follow\fthe\finstructions\fsupplied\fwith\fthe\fb\bttery\f ch\brger\fto\fch\brge\fthe\fb\bttery.\f
8. To\fdisconnect\fthe\fb\bttery\fch\brger,\freverse\fthe\f connection\fprocedure.\f
\f\f
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Battery,\bMou\fti\fg\ba\fd\bCables\b-\b
Specificatio\fsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Battery\bSpecificatio\fs\b
Ah Rati\bgBatte\fy TypeBuild date that Ca batte\fy ca\b be i\bstalled f\fom
50Silver\fC\blcium\f(C\b)09/1999
60Silver\fC\blcium\f(C\b)09/1999
70Silver\fC\blcium\f(C\b)09/1999
80Silver\fC\blcium\f(C\b)09/1999
Стр. 1 из 1
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Battery,\bMou\fti\fg\ba\fd\bCables\b-\bBattery\b
Disco\f\fect\ba\fd\bCo\f\fectS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Ge\feral\bProcedures\b
Disco\f\fect\b
WARNING:\fRefer\fto:\f B\b
ttery\f\bnd\fB\bttery\fCh\brging\fHe\blth\f\bnd\fS\bfety\fPrec\but ions\f
(10
0-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Co\f\fect\b
1. Obt\bin\f\bnd\frecord\fthe\f\budio\funit\fkeycode\f\bnd\fpreset\fr\bdio\ffrequencies.\f
2. Torque:\b 24\fNm
\f
1. Enter\fthe\f\budio\funit\fkeycode\f\bnd\fpreset\fr\bdio\f frequencies.\f
2. Reset\fthe\fclock\fto\fthe\fcorrect\ftime.\f
3. St\brt\f\bnd\frun\fthe\fengine\f\bt\fidle\ffor\fthree\f minutes.\f
4. When\fthe\fengine\fre\bches\fnorm\bl\foper\bting\f temper\bture,\fincre\bse\fthe\fengine\fspeed\fto\f1200\f
rpm\f\bnd\fm\bint\bin\ffor\f\bpproxim\btely\f2\fminutes.\f
5. Drive\fthe\fvehicle\ffor\f\bpproxim\btely\ffive\f miles/eight\fkilometers\fof\fv\bried\fdriving.\f
6. Initi\blize\fthe\fdoor\fwindow\fmotors.\f
Refer\fto:\f Door\fWindow\fMotor\fIniti\bliz\btion \f(501-
11 \f

Gl\bss,\fFr\bmes\f\bnd\fMech\bnisms,\fGener\bl\f
Procedures).\f
\f\f
Стр. 1 из
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Battery,\bMou\fti\fg\ba\fd\bCables\b-\bBatteryS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\ba\fd\bI\fstallatio\f\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Remove\fthe\f\bir\fcle\bner.\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12C\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.5L\fDur\btec\f
(162kW/220PS)\f-\fVI5,\fRemov\bl\f\bnd\fInst\bll\btion).
\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Dis
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Air\fCle\bner \f(303-12E\fInt\bke\fAir\f
Di s

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btorq-TDCi\f
(85kW/115PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(100kW/136PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(103kW/140PS)\f-\fDW/2.0L\fDur\btorq-TDCi\f
(118kW/160PS)\f-\fDW,\fEmission\fRequirements:\f
St\bge\fIV/St\bge\fV,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f\f 1.Torque:\b 5\fNm
\f
2. Torque:\b 10\fNm
\f
\f\f
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I\fstallatio\f\b5.
Torque:\b 5
\fNm\f
1. CAUTION:\fIf\finst\blling\f\b\fnew\fb\bttery,\f
o n

ly\finst\bll\fthe\fspecified\fb\bttery\ftype.\f\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
Re

fer\fto:\f Specific\btions \f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fSpecific\btions).\f
\f\f
\f
Стр. 2 из 2
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Generator\band\bReg\flator\b-\bGenerator—
2.0L\bD\fratec-HE\b(107kW/145PS)\b-\b
MI4/2.0L\bD\fratec-HE\bFlex\bF\fel\b
(107kW/145PS)\b-\bMI4/2.3L\bD\fratec-HE\b
(118kW/160PS)\b-\bMI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
CA
UTION:\fM\bke\fsure\fth\bt\fthe\fignition\fkey\fis\fremoved.\f
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\f2.0L\fengine\f
Ve

hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
1. \f
2. \f
3. Remove\fthe\f\bccessory\fdrive\fbelt.\f Refer\fto:\fAccessory\fDrive\fBelt\f(303-05A,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b

m\bge\fthe\fwiring\fh\brnesses.\f
Torque:\b 15\fNm
\f
\f\f
\f
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Installation\b5. \f\f
1. T

orque:\b25\fNm
\f
2. Torque:\b 47\fNm
\f
6. NOTE:\fThe\ffollowing\fstep\fis\fonly\frequired\fif\f\b\f
st

ud\fis\floosened\fwhen\fthe\fnut\fis\fremoved.\f
Torque:\b 47\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
Стр. 2 из 2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G561366&gui...procarmanuals.com
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Generator\band\bReg\flator\b-\bGenerator—
2.0L\bEcoBoost\bSCTi\b(149kW/203PS)\b-\bMI4S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f B\bt
tery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Refer\fto:\f Int\bke\fM\bnifold\f(303-01B\fEngine\f-\f
2.0L\f
EcoBoost\fSCTi\f(149kW/203PS)\f-\fMI4,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. \f
4. WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b

ndling\fthe\fcompressed\fspring.\f
5. \f\f 2.Torque:\b 15\fNm
\f
3. Torque:\b 24\fNm
\f
\f\f
\f
Стр. 1 из
2
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1272031&gu...procarmanuals.com
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