FORD GALAXY 2006 Service Repair Manual

6. Remove\fthe\fb\bttery.\fRefer\fto:\fB\bttery\f(414-
01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
7. Torque:\b 12\fNm
\f
8. Torque:\b 12\fNm
\f
9. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
s e

\bled.\f
NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\ftubes\fto\f\bid\f
inst\bll\btion.\f Torque:\b 6\f
mm\fbr\bke\ftubes\f14\fNm
\f
8\fmm\fbr\bke\ftubes\f18\fNm
\f
10. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
se
\bled.\f
Torque:\b 14\fNm
\f
\f
\f\f
\f\f
\f\f
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Installation 11.
Torque:\b 9
\fNm\f
12. Torque:\b 9\fNm
\f
1. CAUTIONS:\f
If\f\bccident\blly\fdropped\for\fknocked\finst\bll\f\b\fnew\f
hydr\bulic\fcontrol\funit\f(HCU)\f\bnd\fmodule\f\bssembly.
The\fbl\bnking\fc\bps/plugs\fmust\fnot\fbe\fremoved\f
until\fthe\fbr\bke\ftubes\f\bre\fre\bdy\fto\fbe\fconnected.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Bleed\fthe\fbr\bke\fsystem.\f\f
Refer\fto:\fBr\bke\fSystem\fPressure\fBleeding\f(206-00\f
Br\bke\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
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Installati\bn Re\f\bval
Pneumat\bc vacuum \fun
Anti-L\bck C\bntr\bl - Anti-L\bck Brake
Syste\f (ABS) M\bduleS-MAX/Galaxy 2006.5 (02/2006-) Pr\bnt
Re\f\bval and Installati\bn
Materials
Gen

eral Equip\fent
NameSpec\bf\bcat\bo\f
Spo\bler Adhes\bve K\bt 2 ComponentWSK-M5B401-A1 / 2U7J-M2G376-AA
Ford approved d\ba\fnost\bc tool 1. Remove the hydraul\bc control un\bt (HCU).
Refer to: Hydraul\bc Control Un\bt (HCU) (206-09A
Ant

\b-Lock Control, Removal and Installat\bon).
2.
3. Clean the HCU contact surface.
Material\b Spo\bler Adhes\bve K\bt 2 Component (WSK-
M5B

401-A1 / 2U7J-M2G376-AA)
4. R

emove all traces of the cleaner and fore\b\fn
mater\bal.
General \fquipment\b Pneumat\bc vacuum \fun
1. WARNING: Make sure that the module \bs
co

rrectly located on the hydraul\bc control un\bt
(HCU).
CAUTIONS:
If acc\bdentally dropped or knocked \bnstall
a new module.
Take extra care not to dama\fe the seal.
NOTE: Make sure that the seal \bs correctly
located. Torque\b
0.

5 Nm

1.0 Nm

1.5 Nm

2.0 Nm

2.5 Nm

Sta\fe 1:
Sta\fe 2:
Sta\fe 3:
Sta\fe 4:
Sta\fe 5:


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2. Install the HCU. Refer to: Hydraul\bc Control Un\bt (HCU) (206-09A
Ant

\b-Lock Control, Removal and Installat\bon).
3. Conf\b\fure the Ant\b-Lock Brake System (ABS) pro\fram.
General \fquipment\b Ford approved d\ba\fnost\bc tool
4. C

onf\b\fure the remote funct\bon actuator (RFA).
General \fquipment\b Ford approved d\ba\fnost\bc tool
5. C

arry out the ABS Funct\bon Test.
General \fquipment\b Ford approved d\ba\fnost\bc tool
6. C

arry out a road test.
Refer to: Road/Roller Test\bn\f (100-00 General
Inf

ormat\bon, Descr\bpt\bon and Operat\bon).
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Anti-Lo\bk Cont\fol - Stability Assist - Anti-
Lo\bk Cont\fol - Stability AssistS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Des\b\fiption and Ope\fation
\f\f
Des\b\fiption
Y\bw\fr\bte\fsensor\f\bnd\f\bccelerometer\f
Steering\fwheel\frot\btion\fsensor\f
Hydr\bulic\fcontrol\funit\f(HCU)\f\bnd\fst\bbility\f\bssist\fmodule\f\bssembly\f
The\fst\bbility\f\bssist\fmodule\f\bdds\f\b\ffurther\ffunction\fknown\f\bs\felectronic\fst\bbility\fprogr\bm\f
( E

SP)\fto\fthe\f\bnti-lock\fbr\bke\fsystem\f(ABS)\f\bnd\fincludes\f\b\ftr\bction\fcontrol\ffunction.\fWhere\bs\f
the\fABS\fprevented\fwheel\flock\fup\fduring\fbr\bking,\fthe\ftr\bction\fcontrol\ffunction\fcontrols\f
wheel\fslip\fduring\f\bcceler\btion\f(longitudin\bl\fdyn\bmics)\f\bnd\fthe\fESP\fst\bbilizes\fthe\fvehicle\f
\bbout\fits\fvertic\bl\f\bxis.\f
Sensors\fme\bsure\fthe\fposition\fof\fthe\fsteering\fwheel,\fthe\fpressure\fin\fthe\fbr\bke\fm\bster\f
cylinder,\fthe\fy\bw\fvelocity\f(y\bw\fr\bte)\f\bnd\fthe\f\bcceler\btion\ftr\bnsverse\fto\fthe\fvehicle\f(l\bter\bl\f
\bcceler\btion).\fThis\fm\bkes\fit\fpossible\fto\fcomp\bre\fthe\fdriver's\fintention\fwith\fthe\fmoment\bry\f
vehicle\fbeh\bviour\fso\fth\bt\fin\fthe\fevent\fof\fthe\fvehicle\fbecoming\funst\bble,\fESP\fc\bn\finiti\bte\fthe\f
\bppropri\bte\fcorrective\f\bction.\f
The\fESP\frecognizes\fcritic\bl\fdriving\fconditions,\fsuch\f\bs\fp\bnic\fre\bctions\fin\fd\bngerous\f
situ\btions,\f\bnd\fst\bbilizes\fthe\fvehicle,\fwithin\fthe\fphysic\bl\flimits,\fby\findividu\blly\fbr\bking\fe\bch\f
wheel\f\bnd\fgiving\fengine\fcontrol\fintervention\fwithout\fneed\ffor\fthe\fdriver\fto\f\bctu\bte\fthe\f
br\bke\for\fthe\f\bcceler\btor\fped\bl.\f
St\bbility\f\bssist\fcomponents\f
The\fESP\fuses\fthe\fs\bme\fcomponents\f\bs\fthe\fABS\fprogr\bm\fwith\fthe\f\bddition\fof\fthe\ffollowing:\f
*\fSt\bbility\f\bssist\fmodule:\fThis\fis\f\btt\bched\fto\fthe\fHCU\f\bnd\fis\ffitted\finste\bd\fof\fthe\fABS\f
module.\fThe\fst\bbility\f\bssist\fmodule\fc\brries\fout\fthe\fs\bme\ffunction\f\bs\fthe\fABS\fmodule.\f
*\fY\bw\fr\bte\fsensor\f\bnd\f\bccelerometer:\fThis\fsensor\fcluster\fcombines\fthe\fy\bw\fr\bte\f\bnd\fthe\f
l\bter\bl\f\bcceler\btion\fsensors\fin\f\b\fsingle\fcomponent.\fThe\fsensor\fis\f\btt\bched\fthe\ffloor\f
crossmember.\f
*\fSteering\fwheel\frot\btion\fsensor:\fThis\fsensor\fme\bsures\fthe\frot\btion\fof\fthe\fsteering\fwheel.\f Item
1
2
3
\f
Pa\ft Numbe\f -
-
-
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It\fis\f\btt\bched\fto\fthe\fclockspring\f\bnd\fis\floc\bted\fon\fthe\fsteering\fcolumn.\f
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Anti-Lo\bk Cont\fol - Stability Assist -
Stability Assist ModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Mate\fials
Gen

e\fal Equipment
Removal
I n

stallation
NameSpec\bf\bcat\bo\f
Spoiler\fAdhesive\fKit\f2\fComponentWSK-M5B401-A1\f/\f2U7J-M2G376-AA
Pneum\btic\fv\bcuum\fgun
Worldwide\fDi\bgnostic\fSystem\f(WDS) 1. Remove\fthe\fhydr\bulic\fcontrol\funit\f(HCU).\f\fRefer\fto:\f Hydr\bulic\fControl\fUnit\f(HCU) \f(206-09A\f
An t

i-Lock\fControl,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Cle\bn\fthe\fHCU\fcont\bct\fsurf\bce.\f
Material\b Spoiler\fAdhesive\fKit\f2\fComponent\f
(WS

K-M5B401-A1\f/\f2U7J-M2G376-AA) \f
4. R

emove\f\bll\ftr\bces\fof\fthe\fcle\bner\f\bnd\fforeign\f
m\bteri\bl.\f\f
General \fquipment\b Pneum\btic\fv\bcuum\fgun\f
1. WARNINGS:\f
M\b

ke\fsure\fth\bt\fthe\fmodule\fis\fcorrectly\f
loc\bted\fon\fthe\fhydr\bulic\fcontrol\funit\f(HCU).\f
A\fnew\fse\bl\fis\frequired\f\bg\bin\fonce\fthe\f
se\bl\fh\bs\ftouched\fthe\fm\bting\ff\bces\f\bnd\fthe\f
component\fis\fthen\fremoved\f\bnd\finst\blled\f
\bg\bin.\f
CAUTIONS:\f
If\f\bccident\blly\fdropped\for\fknocked\finst\bll\f
\b\fnew\fmodule.\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
Torque\b \f
\f\f
\f\f
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0.5\fNm\f
1.0\fNm
\f
1.5\fNm
\f
2.0\fNm
\f
2.5\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
2. Inst\bll\fthe\fHCU.\f\f
Refer\fto:\f Hydr\bulic\fControl\fUnit\f(HCU) \f(206-09A\f
Ant

i-Lock\fControl,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Configure\fthe\fst\bbility\f\bssist\fprogr\bm.\f
General \fquipment\b Worldwide\fDi\bgnostic\f
Sys

tem\f(WDS) \f
4. C

\brry\fout\fthe\fst\bbility\f\bssist\fprogr\bm\fFunction\f
Test.\f\f
General \fquipment\b Worldwide\fDi\bgnostic\f
Sys

tem\f(WDS) \f
5. C

\brry\fout\f\b\fro\bd\ftest.\f\f
Refer\fto:\f Ro\bd/Roller\fTesting\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
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Anti-Lo\bk Cont\fol - Stability Assist -
Stee\fing Wheel Rotation Senso\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal and Installation
1. Refer\fto:\fCl
ockspring\f(501-20B\fSupplement\bl\f
Res
tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
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Anti-Lo\bk Cont\fol - Stability Assist - Yaw
Rate Senso\f and A\b\bele\fomete\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\ffollowing\fitems:\f
1.
Remove\fthe\fright-h\bnd\ffront\fse\bt.\f
Refer\fto:\f Front\fSe\bt \f(501-10\fSe\bting,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\fright-h\bnd\fB-pill\br\ftrim\fp\bnel.\f
Refer\fto:\f B-Pill\br\fTrim\fP\bnel\f(501-05\f
In t

erior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 1.Torque:\b 9\fNm
\f
4. \f
1. WARNING:\fM\bke\fsure\fth\bt\fthe\fy\bw\fr\bte\f
s e

nsor\f\bnd\f\bccelerometer\f\bssembly\fis\f
correctly\floc\bted.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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