FORD GALAXY 2006 Service Repair Manual

\f\fDescrip\bion
Clockspring\f
Steering\fwheel\frot\btion\fsensor\f
EHPS\fpump\f
Th

e\fpower\fsteering\fpump\fcomprises\f\bn\felectric\fmotor,\fhydr\bulic\fpump,\fpower\fsteering\ffluid\f
reservoir\f\bnd\f\b\fpower\fsteering\ffluid\freservoir\fextension\fto\fm\bint\bin\fthe\ffluid\flevel\fin\fthe\f
reservoir\f\bnd\fto\frefill\fthe\fsystem\fduring\fservice.\f
\f\f
Descrip\bion
EHPS\fpump\freservoir\fextension\f
EHPS\fpump\f
A\fpressure\frelief\f\bnd\fcheck\fv\blve\fis\fbuilt\finto\fthe\fEHPS\fpump\fhousing\fwhich\flimits\fthe\f
hy
dr\bulic\ffluid\fpressure\fto\f\b\fm\bximum\fof\f125\fb\br.\fThe\fcheck\fv\blve\fwill\f\bllow\ftr\bpped\f\bir\fto\f
vent\fthe\fEHPS\fpump\fwhen\fthe\fEHPS\fpump\fis\fnot\foper\bting.\f I\bem
1
2
I \b

em
1
2 \f\fPar\b Number
-
-
\f\f
Par\b Number-
-
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\f\fDescrip\bion
Power\fsteering\ffluid\freservoir\f
Power\fsteering\ffluid\freservoir\fcl\bmp\f
Motor\fhousing\f
Rubber\fmountings\f
EHPS\fcontrol\fmodule\f
I\bem
1
2
3
4
5
\f
Par\b Number -
-
-
-
-
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Power S\beering \f Power S\beeringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis and Tes\bing
REFER\fto:\f St
eering\fSystem \f(211-00\fSteering\fSystem\f-\fGener\bl\fInform\btion,\fDi\bgno sis\f\bnd\f
Testing).\f
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Power S\beering \f S\beering GearS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Special Tool(s)
Gen

eral Equipmen\b
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
All\fvehicles\f
205-316A\f
Alignment\fPins,\fSubfr\bme\f
307-242\f
Remover,\fTr\bnsmission\fFluid\fCooler
\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine\f
Tr\bnsmission\fj\bck
1.CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
w h

eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
in
st\blled.\f
Torque:\b 30\fNm
\f
3. Remove\fthe\fwheel\f\bnd\ftire\fon\fboth\fsides.\f\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Ti r

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
\f
\f
\f
\f\f
\f\f
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5. \f
6.WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Spec\fal\bTool(s):\b 30
7-242,\f308-440\f
7. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\b
ll\fdoes\fnot\frot\bte.\f
Loosen\fthe\ftie-rod\fend\fnut,\fon\fboth\fsides.\f
8. CAUTIONS:\f
Us e\fsuit\bble\fp\bcking\fm\bteri\bl\fto\fprevent\f
d\bm\bge\fto\fthe\fcomponent.\f
M\bke\fsure\fth\bt\fthe\fb\bll\fjoint\fb\bll\fdoes\f
not\frot\bte.\f
On\fboth\fsides.\f
To

rque:\b 80\fNm
\f
9. CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\b
ll\fdoes\fnot\frot\bte.\f
On\fboth\fsides.\f
T o

rque:\b 60\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fwith\f2.5L\fengine\f
Vehicles\fwith\f2.0L\for\fdiesel\fengine\f
Right-h\bnd\fdrive\fvehicles\f
10.
CAUTION:\fM\bke\fsure\fth\bt\fthe\fexh\bust\f
f l

exible\fpipe\fis\fnot\fforcibly\fbent.\f
11. \f
12. Torque:\b 110\fNm
\f
13. Torque:\b 80\fNm
\f
14. Torque:\b 3\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Left-h\bnd\fdrive\fvehicles\f
All\fvehicles\f
15.
Torque:\b 1
\fNm\f
16. WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Torque:\b 20\fNm
\f
17.Torque:\b 120\fNm\f
18. General\bEqu\fpment:\b Tr\bnsmission\fj\bck\f
19.

\f\f 1. Torque:\b 30\fNm
\f
2. Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Ins\balla\bion 20.
WARNING:\fThis\fstep\frequires\fthe\f\bid\fof\f
\b n

other\ftechnici\bn.\f
Lower\fthe\ffront\fsubfr\bme\f\bnd\fremove\fthe\f
s t

eering\fge\br\fon\fthe\fdriver\fside.\f
Torque:\b \f
150\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f\f 1. Insert\fthe\fw\bsher,\fwith\finside\fdi\bmeter\f22\f
mm,\foutside\fdi\bmeter\f44\fmm\f\bnd\fheight\f5\f
mm,\finto\fthe\ffront\ffr\bme\f\bbove\fthe\f
\blignment\fhole.\f
2. Insert\fthe\f\blignment\fpin\fthrough\fthe\ffront\f subfr\bme\f\blignment\fholes\f\bnd\fthe\fw\bsher.\f
Spec\fal\bTool(s):\b 205-316A\f
3. S

lide\fthe\flocking\fpl\btes\fon\ftop\fof\fthe\f
w\bsher\f\bnd\finto\fthe\fgroove\fof\fthe\fspeci\bl\f
tool\f\bnd\ftighten\fthe\f\blignment\fpin.\f
3. Fill\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
4. Bleed\fthe\fpower\fsteering\fsystem.\f
Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
5. Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Sus

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
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Power S\beering \f Power S\beering Pump—
2.0L Dura\bec\fHE (107kW/145PS) \f
MI4/2.0L Dura\bec\fHE Flex Fuel
(107kW/145PS) \f MI4/2.3L Dura\bec\fHE
(118kW/160PS) \f MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
Vehicles\fwith\f2.0L\fengine\f
Ve

hicles\fwith\f2.3L\fengine\f
All\fvehicles\f
1. \f
2.

\f
3. Remove\fthe\ffollowing\fitems:\f 1. Right-h\bnd\fhe\bdl\bmp.\f
Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ex t

erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. Lower\fthe\fvehicle.\f
5. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
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Ins\balla\bion 6.
WARNING:\fBe\fprep\bred\fto\fcollect\f
e s

c\bping\ffluids.\f
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\bre\fse\bled.\f Torque:\b 24\fNm
\f
7.Torque:\b 24\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
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