FORD GALAXY 2006 Service Repair Manual

7. Inst\bll\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-748\f
8. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f\f
9. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f Torque:\b 72\fNm
\f
10. Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-376B\f
11.

Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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12.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\fof\f\b\f
t u

rn\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f45°\fbefore\f
TDC.\f
13. Inst\bll\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
14. WA

RNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
s p

eci\bl\ftool.\f\f
15. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
NOTE:\fThe\fbolt\fm\by\fonly\fbe\finst\blled\fif\fthe\f
v\blve\ftimings\f\bre\fcorrect.\f
Bolt\fM6\fx\f18\fmm\f
16

. NOTE:\fThe\fspeci\bl\ftool\fm\by\fonly\fbe\finst\blled\f
if

\fthe\fv\blve\ftimings\f\bre\fcorrect.\f
Inst\bll\fthe\fspeci\bl\ftool.\f
Sp

ecial\bTool(\f):\b 303-376B\f
\f\f
\f\f
\f\f
\f\f
\f\f
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17. Remove\fthe\fspeci\bl\ftool.\fSpecial\bTool(\f):\b 303-376B\f
18 .

Remove\fthe\fspeci\bl\ftool.\f
Special\bTool(\f):\b 303-748\f
19.

\f
20. Torque:\b 20\fNm
\f
21. \f\f 1.Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2G3

49-A7\f/\f2U7J-M2G349-AA) \f
Tor

que:\b 10\fNm
\f
2. Material:\b Thre\bd\fLocking\fMS\f(WSK-
M2 G3

49-A7\f/\f2U7J-M2G349-AA) \f
Tor

que:\b 12\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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22.Special\bTool(\f):\b 303-499\f
Tor
que:\b 12\fNm
\f
23. Apply\f\b\fsm\bll\fbe\bd\fof\fse\bl\bnt\fto\fthe\f\bre\bs\f shown.\f
Material:\b Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U 7

J-M4G323-AA) \f
24. T

orque:\b 10\fNm
\f
25. Torque:\b 10\fNm
\f
26. Torque:\b 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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27. Inst\bll\fthe\fdrive\fbelt.\fRefer\fto:\fAntriebsriemen\f-\fZus\btz\bggreg\bte\f
(303-05A\fAntrieb\f-\fZus\btz\bggreg\bte\f-\f2.0L\f
Dur\btec-HE\f(MI4),\fRemov\bl\f\bnd\fInst\bll\btion).\f
28. \f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine Front
Cover
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen

eral Equipment
Removal
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Trolley\fj\bck
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f He\bdl\bmp\fAssembly \f(417-01\f
Ext

erior\fLighting,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Cr\bnksh\bft\fPulley \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f
4. General \bqui\fment: Trolley\fj\bck\f
5. \f
\f

\f
\f\f
\f\f
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Installation 6.
Torque: 1
5\fNm\f
7. Torque: 25\fNm
\f
8. Torque: 25\fNm
\f
9. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. \f\f
Material: Si
licone\fSe\bl\bnt\fLB\f(WSE-
M4G3
23-A4\f/\f2U7J-M4G323-AA) \f
\f\f
\f\f
\f\f
\f\f
\f\f
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3.Torque:
1-8\f10\fNm
\f
9\f48\fNm
\f
10-19\f10\fNm
\f
20-22\f48\fNm
\f
4. \f\f 1.Torque: 80\fNm
\f
2. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\f
ti

ght\f\bt\fthis\fst\bge.\f
3. Lower\fthe\fj\bck.\f
5. T

orque: 90\fNm
\f
\f
\f
\f\f
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\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Timing Chain
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Gen

eral Equipment
Removal
100-010\f
Remover,\fO-Ring\fSe\bl
\f
2\fmm\fpunch
1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Engine\fFront\fCover \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f\f 2.Special\bTool(\f):\b 100-010\f
3. Gen

eral\bEquipment:\b 2\fmm\fpunch\f
3. CAUTION:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
t h

e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f
4. \f
5. General\bEquipment:\b 2\fmm\fpunch\f
\f
\f\f
\f\f
\f\f
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