FORD GALAXY 2006 Service Repair Manual

8. \f\f1.Torque:\b 48\fNm
\f
2. Torque:\b 80\fNm
\f
9. Lower\fthe\fvehicle.\f
10. \f\f
Torque:\b 10\fNm
\f
11. \f
12. \f
13. Genera\f\bEquipment:\b Trolley\fj\bck\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Installation 14.
Torque:\b
B
olts\f-\ffront\fengine\fmounting\f80\fNm
\f
Nuts\f-\ffront\fengine\fmounting\f90\fNm
\f
15. \f
16. Genera\f\bEquipment:\b Hose\fcl\bmp\f
re m

over/inst\bller \f
Tor

que:\b 18\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. NOTE:\fDuring\finiti\blis\btion\fthe\fped\bls\fmust\f
b
e

\fin\fthe\frest\fposition.\f
Turn\fthe\fignition\fkey\fto\fposition\fII\f\bnd\fthen\fw\bit\f
on
e\fminute\fin\forder\fto\finiti\blise\fthe\fthrottle\f
v\blve.\f
3. Turn\fthe\fignition\fkey\fto\fthe\fOFF\fposition.\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Crankshaft Front
Seal
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
In

stallation
303-293\f
Remover,\fCr\bnksh\bft\fSe\bl\f
303-509\f
Remover,\fVibr\btion\fD\bmper\fHub
\f
1. Refer\fto:\f Cr\bnksh\bft\fPulley \f(303-01A\fEngine\f-\f
2.0
L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 303-293\f
3. \f

\f
Disc\brd\fthe\ffriction\fw\bsher.\f
1 . C

AUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w\b

sher\fis\finst\blled.\f
2. Special\bTool(\f):\b 303-509\f
\f
\f
\f\f
\f\f
\f\f
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3. Refer\fto:\fCr\bnksh\bft\fPulley \f(303-01A\fEngine\f-\f
2.0
L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Valve Stem Seals
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
303-361-02\f
Ad\bpter\ffor\f303-361A\f
303-361A\f
Compressor,\fV\blve\fSpring\f
303-362\f
Inst\bller,\fV\blve\fStem\fCollets\f
303-363\f
Ad\bpter,\fAir\fSupply\f(Cylinder\fHe\bd)
\f
303-508\f
Pliers,\fV\blve\fStem\fSe\bl\f
1. Refer\fto:\f C\bmsh\bfts\f(303-01A\fEngine\f-\f2.0L\f
Du r

\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-
\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. Special\bTool(\f):\b 303-363\f
\f
\f
\f
\f
\f
\f\f
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Installation 4.
Special\bTool(\f):\b 3
03-361A,\f303-361-02 ,\f303-362\f
5. Special\bTool(\f):\b 303-508\f
1. T
o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Camshafts
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat

erials
Removal
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft
\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA 1. \f
2. Remove\fthe\fdrive\fbelt.\fRefer\fto:\fAntriebsriemen\f-\fZus\btz\bggreg\bte\f
(303-05A\fAntrieb\f-\fZus\btz\bggreg\bte\f-\f2.0L\f
Dur\btec-HE\f(MI4),\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
\f
\f
\f
\f\f
\f\f
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5.NOTE:\fIf\fthe\fg\bskets\f\bre\fnot\fd\bm\bged,\fre-
us
e\fthem.\f
6. Special\bTool(\f):\b 3
03-499\f
7. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f
4 5

°\fbefore\fTDC.\f
8. \f
9. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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10. \f\f1. Rele\bse\fthe\fch\bin\ftensioner\fusing\f\b\f2\fmm\fpin\fpunch.\f
2. Tension\fthe\ftiming\fch\bin.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\b
t

\fthis\fst\bge.\f
Secure\fthe\ftiming\fch\bin\fguide\fusing\f\bn\fM6\f
x\f
25\fmm\fbolt.\f
11. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th

e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f
12. WARNING:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
th
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\frot\bting.\f Undo\fthe\fbolt\fof\fthe\fc\bmsh\bft\fsprocket\fby\f5\f
tu
rns.\f
13. CAUTION:\fM\bke\f\b\fnote\fof/m\brk\fthe\f
in
st\blled\fpositions\fof\fthe\fcomponents\fbefore\f
remov\bl.\f\f
\f\f
\f
\f\f
\f\f
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Installation 1.WARNING:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\b n

d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Apply\foil\fto\fthe\fc\bmsh\bft\fbe\bring\fc\bps.\f
Mat

erial:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72

SX-19K261-CA) \f
2. I

nst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
Adjust\fthe\fv\blve\fcle\br\bnces.\f
Re

fer\fto:\fVentilspiel\feinstellen\f(303-01A\fMotor\f-\f
2.0L\fDur\btec-HE\f(MI4),\fGener\bl\fProcedures).\f
4. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f\bt\f
t
h

is\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\f
sprockets\fc\bn\frot\bte\fon\fthe\fc\bmsh\bfts.\f
5. Inst\bll\fthe\fspeci\bl\ftool.\f Sp
ecial\bTool(\f):\b 303-376B\f
6. \f
\f

\f
\f\f
\f\f
\f\f
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