FORD GALAXY 2006 Service Repair Manual

Steering\bCol\fmn\bSwitches\b-\bSteering\b
Col\fmn\bM\fltif\fnction\bSwitch\bLHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\bSwitches\b-\bSteering\b
Col\fmn\bM\fltif\fnction\bSwitch\bRHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\bSwitches\b-\bIgnition\b
SwitchS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Disconnect\fthe\fb\bttery\fground\fc\bble.\f\f
Re
fer\fto:\f B\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f

B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. \f
3. \f
4. Turn\fthe\fignition\fkey\fto\fposition\fI.\f
5. CAUTION:\fThe\fignition\fswitch\flock\f
c y

linder\fmust\fnot\fbe\fturned\fwhile\fthe\fignition\f
switch\fis\fremoved.\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\bSwitches\b-\bSteering\b
Wheel\bMod\fleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Refer\fto:\f
Cl
ockspring\f(501-20B\fSupplement\bl\f
Res
tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. \f
4. Torque:\b 3\fNm
\f
5. Torque:\b 3\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\bSwitches\b-\bSteering\b
Col\fmn\bLock\bMod\fleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Remove\fthe\fsteering\fwheel\fmodule.\f
Re
fer\fto:\f Steering\fWheel\fModule \f(211-05\f
Ste

ering\fColumn\fSwitches,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. \f
3. \f
4. \f
5. Turn\fthe\fignition\fkey\fto\fposition\fI.\f
6. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
\f\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Specifications
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Engine data
Engine data - Ethanol fuel mixture (E85)
Engine oil
Capacities
Descrip\bion
Engine\fcodeAOWAAOWB
Firing\forder1-3-4-2
Emission\fst\bnd\brdSt\bge\fIVSt\bge\fV
Bore87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1998\fcm³
Compression\fr\btio10.8\f:\f1
Power\foutput\f\bt\f6000\frpm107\fkW\f(145\fPS)
M\bximum\ftorque\f\bt\f4500\frpm185\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Idle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Descrip\bion
Engine\fcodeTBWATBWB
Fuel\ftypePetrol\f/\fE85
Firing\forder1-3-4-2
Emission\fst\bnd\brdSt\bge\fIVSt\bge\fV
Bore87.5\fmm
Stroke83.1\fmm
Cubic\fc\bp\bcity1998\fcm³
Compression\fr\btio10.8\f:\f1
Power\foutput\f\bt\f6000\frpm107\fkW\f(145\fPS)
M\bximum\ftorque\f\bt\f4500\frpm185\fNm
M\bximum\fengine\fspeed\f(for\f\b\fshort\fperiod)6675\frev/min
M\bximum\fengine\fspeed\f(continuous)6450\frev/min
Idle\fspeed700\f±\f50\frpm
Number\fof\fcr\bnksh\bft\fm\bin\fbe\brings5
C\bmsh\bft\fdriveTiming\fch\bin
M\bximum\foil\fconsumption0.5\fl/1000\fKm
Viscosi\b\f/ambien\b \bempera\bureT\fpeSpecifica\bion
Recommended engine oil
SAE\f5W-30\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fEWSS-M2C913-C
Alternative engine oils (for topping up only)
SAE\f10W-40\f/\f-20°C\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fXR+ACEA\fA3/B3
SAE\f5W-40\f/\fbelow\f-20°C\fto\fover\f+40°CFord\fFormul\b\fS/SDACEA\fA3/B3
Li\bres
Initi\bl\ffill\fincluding\foil\ffilter4.6
Service\ffill\fincluding\foil\ffilter4.3
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Lubricants, Sealants and Adhesives
Valve Clearances
Cylinder head CAUTION: The cylinder head sealing surfaces must not be re-worked.
Service\ffill\fwithout\foil\ffilter3.9
Specifica\bions
Se\bl\bnt,\foil\fp\bn\fcont\bct\fsurf\bce\fto\fcr\bnksh\bft\fre\br\fse\bl\fret\biner,\foil\fp\bn\fto\f
cylinder\fblock,\foil\fp\bn\fto\ffront\fcover,\fengine\ffront\fcover\fto\fcylinder\fblock/\foil\f p\bnWSE-M4G323-
A4
Oil\fpressure\fswitch\f\bnd\fengine\ffront\fcover\fbl\bnking\fplug\fse\bl\bntWSK-M2G349- A7
Descrip\bion
V\blve\fcle\br\bnce\f(engine\fcold)\f-\fint\bke\fv\blves0,22\f-\f0,28
V\blve\fcle\br\bnce\f(engine\fcold)\f-\fexh\bust\fv\blves0,27\f-\f0,33
Descrip\bionmm
M\bximum\fdistortion,\fm\bting\ff\bce0,1
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fescription and Operation
2.0\fDur\btec-HE\f(MI4)\f
Ap

\brt\ffrom\f\b\ffew\fch\bnges,\fthe\f2.0L\fDur\btec-HE\f(MI4)\fengine\fis\fl\brgely\fb\bsed\fon\fthe\fengine\f
\blre\bdy\fused\fin\fFocus\f2004.75\f(07/2004-)\fvehicles.\f
Key\ffe\btures\fof\fthe\fengine\finclude:\f

Direct\fignition\fcoils\f\f

Electronic\fthrottle\fv\blve\f\f

Mech\bnic\bl\fthermost\bt\f\f

V\bri\bble\fint\bke\fsystem\fwith\fswirl\fv\blves\f\f

Du\bl-m\bss\fflywheel\f\f

Oil\fcooler\f
Ch\bnges\fover\fthe\fv\bri\bnt\fl\bst\finst\blled\fin\fFocus\f2004.75\f(07/2004-)\fvehicles\finclude:\f

Exh\bust\fm\bnifold;\fthe\fsh\bpe\fof\fthe\findividu\bl\fpipes\fh\bs\fbeen\fch\bnged\fto\f\bccommod\bte\f
th

e\fnew\fposition\fof\fthe\f\bltern\btor.\f
Exh\bust\fm\bnifold\f
\f
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\f
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Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Engine
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
\fiagnosis and Testing
Special Tool(s)
Gen

eral Equipment
Materials
Specification
WSK-M2G349-A7\f\f
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. \b.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
3

. 3.
Resolve\f\bny\fobvious\fc\buses\ffor\f\b\fconcern\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.
If\fthe\fconcern\fpersists,\fcheck\fthe\fsymptoms\f\bnd\fcontinue\fwith\fthe\fSymptom\f
C
h\brt.\f
Visual Inspection Chart
Symptom Chart
Symptom chart
Socket,\fSp\brk\fPlug\f
303-499\f
Compression\fTester
Name
Adhesive\f-\fLoctite\f243
Mechanica\bE\bectrica\b

Cool\bnt\fle\bks\f\f

Le\bking\foil.\f\f

Fuel\fle\bks\f\f

Visibly\fd\bm\bged\for\fworn\fp\brts\f\f

Loose\for\fmissing\fnuts\for\fbolts\f
Fuse(s)\f\f

Loose\for\fcorroded\fconnector(s)\f\f

Control\funit\f\f

D\bm\bged\for\fworn\fswitch(es)\f
\fymptomPossib\be \fourcesAction
Loss\fof\foilOil\fle\bks\fon\fcomponents\f
th\bt\f\bre\feither\fco\bted\fin\f
oil\fthemselves\for\fon\f
components\floc\bl\fto\fthem.
\f
*CHECK\ffor\fevidence\fof\foil\fle\bks\fon\f
components.\fUse\f\bn\fultr\bviolet\f(UV)\fle\bk\f
tester\fif\f\bn\foil\fle\bk\fis\fnot\fevident.\fINSTALL\f
new\fg\bskets\for\fcomponents\f\bs\frequired.\f
*
Intern\bl\for\fextern\bl\fle\bk\f
\bt\fthe\foil\fcooler.\f
*CHECK\fwhether\fthere\fis\f\bn\foil\ffilm\fon\fthe\f
cool\bnt\fin\fthe\fcool\bnt\fexp\bnsion\ft\bnk.\f
INSTALL\f\b\fnew\foil\fcooler\for\foil\fcooler\fse\bl.\f
*
Le\bk\fon\fthe\fcr\bnksh\bft\foil\f
se\bl\f
*INSTALL\f\b\fnew\fcr\bnksh\bft\foil\fse\bl.\fREFER\f
to:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01A\f
Eng

ine\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion),\f
Cr\bnksh\bft\fRe\br\fSe\bl \f(303-
01C\fEngine\f
-\f2.3L\fDur\btec-HE\f(118kW/160PS)\f-\f
MI4,\fRemov\bl\f\bnd\fInst\bll\btion).\f
*
\f
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