FORD GALAXY 2006 Service Repair Manual
Manufacturer: FORD, Model Year: 2006,
Model line: GALAXY,
Model: FORD GALAXY 2006
Pages: 4402, PDF Size: 94.4 MB
FORD GALAXY 2006 Service Repair Manual
GALAXY 2006
FORD
FORD
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FORD GALAXY 2006 Service Repair Manual
Trending: headlamp, brake sensor, radio, Door, checking oil, wiring diagram, sat nav
Page 461 of 4402
Installation 1.General\bEquipment:\b 2
\fmm\fpunch\f
Tor
que:\b 10\fNm
\f
2. Torque:\b 10\fNm
\f
3. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
4. General\bEquipment:\b 2
\fmm\fpunch\f
5. CAUTION:\fCounterhold\fthe\fc\bmsh\bfts\f\bt\f
t h
e\fhex\bgon\fusing\f\bn\fopen-ended\fsp\bnner\fto\f
prevent\fthe\fc\bmsh\bfts\ffrom\fturning.\f Torque:\b 72\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 462 of 4402
6. Inst\bll\fthe\ffollowing\fitems:\f1. Refer\fto:\f Engine\fFront\fCover \f(303-01A\f
Eng
ine\f-\f2.0L\fDur\btec-HE\f(107kW/145PS)\f
-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
\f\f
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Page 463 of 4402
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Cylinder Head
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat
erials
General Equipment
Removal
N O
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
310-137\f
Disconnect\fTool,\fFuel\fLine
\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Hose\fcl\bmp\fremover/inst\bller
1. Refer\fto:\fB\bttery\fDisconnect\f\bnd\fConnect\f(414-
01\f
B\bttery,\fMounting\f\bnd\fC\bbles,\fGener\bl\f
Procedures).\f
2. Dr\bin\fthe\fcooling\fsystem.\f
Refer\fto:\f Cooling\fSystem\fDr\bining,\fFilling\f\bnd\f
Ble
eding \f(303-03A\fEngine\fCooling\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-
HE\f(118kW/160PS)\f-\fMI4,\fGener\bl\fProcedures).\f
3. Remove\fthe\ffollowing\fitems:\f 1. Refer\fto:\f Air\fCle\bner\f(303-12A\fInt\bke\fAir\f
Di s
tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Gener\btor\f-\f2.0L\fDur\btec-HE\f
(10
7kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4 \f(414-02\f
Gen
er\btor\f\bnd\fRegul\btor,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Torque:\b 24\fNm
\f
5. \f
\f
\f\f
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Page 464 of 4402
6. \f\f1.Torque:\b 48\fNm
\f
2. Torque:\b 10\fNm
\f
7. CAUTION:\fNo\fse\bl\bnt\fmust\fbe\fused\f
u p
stre\bm\fof\fthe\fc\bt\blytic\fconverter.\f
Torque:\b 55\fNm
\f
8. Remove\fthe\ffollowing\fitems:\f
1. Refer\fto:\f Int\bke\fM\bnifold\f(303-01A\fEngine\f
-\f2
.0L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Refer\fto:\f Timing\fCh\bin\f(303-01A\fEngine\f-\f
2. 0
L\fDur\btec-HE\f(107kW/145PS)\f-\f
MI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
9. Genera\f\bEquipment:\b Hose\fcl\bmp\f
rem
over/inst\bller \f
10. S
pecia\f\bToo\f(s):\b 310-137\f
Gen
era\f\bEquipment:\b Hose\fcl\bmp\f
rem
over/inst\bller \f
\f\f
\f\f
\f\f
\f\f
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Page 465 of 4402
Installation 11.
CAUTION:\fM\bke\f\b\fnote\fof/m\brk\fthe\f
i n
st\blled\fpositions\fof\fthe\fcomponents\fbefore\f
remov\bl.\f
12. Remove\f\bnd\fdisc\brd\fthe\fcylinder\fhe\bd\fbolts.\f
1. Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
2. Inst\bll\fnew\fcylinder\fhe\bd\fbolts.\f Torque:\b \f
5\fNm
\f
15\fNm
\f
45\fNm
\f
90
°\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
St\bge\f4:\f
St\bge\f5:\f
3. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\bn
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Apply\fhypoid\fge\br\foil\fto\fthe\fc\bmsh\bft\fbe\bring\f
c\bp
s.\f
Materia\f:\b Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72
SX-19K261-CA) \f
4. I
nst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque:\b \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 466 of 4402
7\fNm\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
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Page 467 of 4402
Engine - \b.0L \furatec-HE (107kW/145PS)
- MI4/\b.0L \furatec-HE Flex Fuel
(107kW/145PS) - MI4 - Oil Pan
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Removal
NameSpec\bf\bcat\bo\f
Engine\fOil\f-\f5W-30WSS-M2C913-C
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
1.NOTE:\fReuse\fthe\foil\fse\bl\fif\fit\fis\fnot\fd\bm\bged.\f
2. NOTE:\fReuse\fthe\foil\fse\bl\fif\fit\fis\fnot\fd\bm\bged.\f
3. Loosen: 5
\fturn(s)\f
4. Loosen: 5\fturn(s)
\f
5. \f
\f\f
\f\f
\f\f
\f\f
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Page 468 of 4402
Installation 6. \f
7
.
\f
1. \bater\fal: Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U 7
J-M4G323-AA) \f
2. \bat
er\fal: Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7
J-M4G323-AA) \f
3. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
th
is\fst\bge.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 469 of 4402
4.Torque: 10\fNm\f
5. Torque: 25\fNm
\f
6. Torque: 40\fNm
\f
7. Torque: 40\fNm
\f
8. Torque: 40\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Page 470 of 4402
9.Torque: 25\fNm\f
10. Torque: 10\fNm
\f
11. CAUTION:\fM\bke\fsure\fth\bt\ffluid\flevel\fis\fto\f
th
e\fMAX\fm\brk.\f
Refer\fto:\f Sp
ecific\btions\f(303-01A\fEngine\f-\f2.0L\f
Dur
\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-
HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Specific\btions).\f
\bater\fal: Engine\fOil\f-\f5W-30\f(WSS-M2C913-C) \f
\f\f
\f\f
\f\f
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![FORD GALAXY 2006 Service Repair Manual 6. \f\f1.Torque:\b 48\fNm
\f
2. Torque:\b 10\fNm
\f
7. CAUTION:\fNo\fse\bl\bnt\fmust\fbe\fused\f
u p
stre\bm\fof\fthe\fc\bt\blytic\fconverter.\f
Torque:\b 55\fNm
\f
8. Remove\fthe\ffollowing\fitems:\](/img/11/56938/w960_56938-463.png "FORD GALAXY 2006 Service Repair Manual 6. \f\f1.Torque:\b 48\fNm
\f
2. Torque:\b 10\fNm
\f
7. CAUTION:\fNo\fse\bl\bnt\fmust\fbe\fused\f
u p
stre\bm\fof\fthe\fc\bt\blytic\fconverter.\f
Torque:\b 55\fNm
\f
8. Remove\fthe\ffollowing\fitems:\")
