FORD GALAXY 2006 Service Repair Manual

4. \f
5.NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\f
d
\b

m\bged.\f
6. S\fecial Tool(s): 3
03-499\f
7. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\fone\fis\f
\bpproxim\btely\f45\fdegrees\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
8. S\fecial Tool(s): 205-072,\f205-072-02\f
\f\f
\f\f
\f\f
\f\f
\f\f
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9. \f
10. \f
11. \f\f 1. Rele\bse\fthe\fch\bin\ftensioner\fusing\f\b\f2\fmm\fdrift.\f
2. Tension\fthe\ftiming\fch\bin.\f
3. Secure\fthe\ftiming\fch\bin\fguide\fusing\f\bn\fM6\f x\f25\fmm\fbolt.\f
12. CAUTION:\fCounterhold\fthe\fc\bmsh\bft\f\bt\f
t h

e\fhex\bgon\fwith\f\b\fwrench\fto\fprevent\fthe\f
c\bmsh\bft\ffrom\frot\bting.\f
\f\f
\f\f
\f\f
\f
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Installation 13.
CAUTION:\fNote\fthe\fposition\fof\fe\bch\f
c o

mponent\fbefore\fremov\bl.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\bn
d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Co\bt\fthe\fc\bmsh\bft\fbe\bring\fc\bps\fwith\foil.\f
Mat

erial: Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72

SX-19K261-CA) \f
2. I

nst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque: \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
3. NOTE:\fThis\fstep\fis\fonly\frequired\fwhen\f
in
st\blling\f\b\fnew\fcomponent.\f
Adjust\fthe\fv\blve\fcle\brences.\f
Re

fer\fto:\fVentilspiel\feinstellen\f(303-01B\fMotor\f-\f
2.3L\fDur\btec-HE\f(MI4),\fGener\bl\fProcedures).\f
4. NOTE:\fThe\fc\bmsh\bft\fsprocket\fbolt\fmust\fnot\f
be

\ftightened\f\bt\fthis\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\fsprocket\f
c\bn\frot\bte\fon\fthe\fc\bmsh\bft.\f
5. Att\bch\fthe\fspeci\bl\ftool.\f S\f

ecial Tool(s): 303-376B\f
\f\f
\f\f
\f\f
\f\f
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6. \f
7. Att\bch\fthe\fspeci\bl\ftool.\f
8.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
s p

eci\bl\ftool.\f
9. CAUTION:\fCounterhold\fthe\fc\bmsh\bft\f\bt\f
th
e\fhex\bgon\fwith\f\b\fwrench\fto\fprevent\fthe\f
c\bmsh\bft\ffrom\frot\bting.\f Torque: 72\fNm
\f
10. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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11. Tighten\fM6\fx\f18\fmm\fbolt\fh\bnd-tight\fonly.\f
12.CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n

st\blled.\f
S\fecial Tool(s): 20
5-072,\f205-072-02\f
Tor
que: \f
100\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
13. \f
14. Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-376B\f
15 .

Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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16.CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\f
u n

til\fpiston\fNo.\f1\fis\f\bpproxim\btely\f45\fdegrees\f
before\ftop\fde\bd\fcenter\f(TDC).\f
17. Att\bch\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
18. C

AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
s p

eci\bl\ftool.\f
19. NOTE:\fThe\fbolt\fc\bn\fonly\fbe\finst\blled\fif\fthe\f
v\b
lve\ftiming\fis\fcorrect.\f
Tighten\fM6\fx\f18\fmm\fbolt\fh\bnd-tight\fonly.\f
20

. NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\f
th

e\fv\blve\ftiming\fis\fcorrect.\f
Att\bch\fthe\fspeci\bl\ftool.\f
S\f

ecial Tool(s): 303-376B\f
\f\f
\f\f
\f\f
\f\f
\f\f
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21. Remove\fthe\fspeci\bl\ftool.\fS\fecial Tool(s): 303-376B\f
22 .

Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
23.

\f
24. Torque: 20\fNm
\f
25. \f\f 1.Material: Thre\bd\fLocking\fMS\f(WSK-
M2G3

49-A7\f/\f2U7J-M2G349-AA) \f
Tor

que: 10\fNm
\f
2. Material: Thre\bd\fLocking\fMS\f(WSK-
M2 G3

49-A7\f/\f2U7J-M2G349-AA) \f
Tor

que: 12\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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26.CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Check\fth\bt\fthe\fv\blve\fcle\br\bnce\fon\f\bll\fcylinders\f
m e

ets\fthe\fspecified\ftoler\bnces.\f
27. If\fnecess\bry,\frepe\bt\fthe\fsteps\funtil\fthe\fv\blve\f cle\br\bnce\fon\fe\bch\fcylinder\fmeets\fthe\fspecified\f
toler\bnce.\f
28. Apply\fse\bl\bnt.\f(be\bd\fdi\bmeter\f3mm)\f
Material: Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7

J-M4G323-AA) \f
29. T

orque: 10\fNm
\f
30. \f\f 1.Torque: 10\fNm
\f
2. Torque: 10\fNm
\f
31. Torque: 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
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32. \f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Engine Front CoverS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Materials
Gen

eral Equipment
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Trolley\fj\bck
1. Refer\fto:\fHe\bdl\bmp\fAssembly \f(417-01\fExterior\f
Li g

hting,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Cr\bnksh\bft\fPulley \f(303-01A\fEngine\f-\f
2.0

L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. General \bqui\fment: Trolley\fj\bck\f
6. \f
\f

\f
\f\f
\f\f
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