FORD GALAXY 2006 Service Repair Manual

pressure\f\bt\f\bn\foil\ftemper\bture\fof\f100\f°C.\f
NOTE:\fOil\fpressure\f\bt\f1500\frev/min:\f1.3\f-\f2.7\fb\br.\f
NOTE:\fOil\fpressure\f\bt\f3000\frev/min:\f2.3\f-5.2\fb\br.\f
7. Check\fthe\foil\fpressure\f
8. 8.
R\bise\fvehicle.\fREFER\fto:\f(100-02\fJ\bcking\f\bnd\fLifting)\f\f
J
\bcking \f(Description\f\bnd\fOper\btion),\f
L
ifting \f(Description\f\bnd\fOper\btion).\f
9. 9.
Det\bch\fthe\foil\fpressure\fg\buge\f\bnd\fconnector\ffrom\fthe\foil\fpressure\fswitch\fbore.\f
1

0. 10.
Co\bt\fthe\foil\fpressure\fswitch\fwith\f \b
dhesive.\f
11. 11.
Inst\bll\fthe\foil\fpressure\fswitch.\f
1

2. 1\b.
Push\fon\fthe\foil\fpressure\fswitch\fconnector.\f \f
\f
\f\f
\f\f
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13.13.
Inst\bll\fthe\fengine\fundershield.\f
1
4. 14.
Lower\fthe\fvehicle.\f
V

alve train analysis - static (engine off)
Remove\fthe\fcylinder\fhe\bd\fcover.\f
Check\f\bll\fv\blve\ftr\bin\fcomponents\ffor\fd\bm\bge\f\bnd\fwe\br.\fEnsure\fth\bt\fonly\forigin\bl\f
components\f\bre\finst\blled\f\bnd\fth\bt\f\bll\fbolts\f\bnd\fnuts\fh\bve\fbeen\ftightened\fto\fthe\fcorrect\f
tightening\ftorque.\f \f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Valve Clearance AdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
Special Tool(s)
Mat

erials
General Equipment
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Hypoid\fOil\f85W-90SQ-M2C9002-AA\f/\fA72SX-19K261-CA
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Thre\bd\fLocking\fMSWSK-M2G349-A7\f/\f2U7J-M2G349-AA
Schlitzschr\bubendreher 1.General \bqui\fment: Schlitzschr\bubendreher \f
2. \f
3

. \f
\f
\f
\f
\f
\f
\f\f
\f\f
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4.NOTE:\fThe\fg\bsket\fis\fto\fbe\freused\funless\f
d\b
m\bged.\f
5. S\fecial Tool(s): 3
03-499\f
6. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fthe\fc\bm\fp\bir\fof\fthe\f
c y

linder\fto\fbe\f\bdjusted\f\bre\fpointing\fupw\brds.\f
Using\f\b\fsuit\bble\ffeeler\fg\buge,\fme\bsure\fthe\f
v\bl\bve\fcle\br\bnce.\f
7. M\bke\f\b\fnote\fof\fe\bch\fcylinder\fnumber\fwith\fthe\f corresponding\fv\blve\fcle\br\bnce.\f
8. Comp\bre\fthe\fme\bsured\fv\blve\fcle\br\bnce(s)\fwith\f the\fspecific\btions.\f
Refer\fto:\fSpezifik\btionen\f(303-01B\fMotor\f-\f2.3L\f
Dur\btec-HE\f(MI4),\fSpecific\btions).\f
9.NOTE:\fOnly\fc\brry\fout\fthe\ffollowing\fsteps\f
wh
en\fthe\fv\blve\fcle\br\bnce(s)\frequire\f
\bdjustment.\f
10. CAUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\funtil\fpiston\fNo.\fone\fis\f
\bpproxim\btely\f45\fdegrees\fbefore\ftop\fde\bd\fcenter\f
(TDC).\f
\f\f
\f\f
\f\f
\f\f
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11.S\fecial Tool(s): 205-072,\f205-072-02\f
12.
\f
13. \f
14. \f\f 1. Rele\bse\fthe\fch\bin\ftensioner\fusing\f\b\f2\fmm\fdrift.\f
2. Tension\fthe\ftiming\fch\bin.\f
3. NOTE:\fOnly\ftighten\fthe\fbolt\ffinger\ftight\f
\b
t

\fthis\fst\bge.\f
Secure\fthe\ftiming\fch\bin\fguide\fusing\f\bn\fM6\f
x\f
25\fmm\fbolt.\f
\f\f
\f\f
\f\f
\f\f
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15.CAUTION:\fCounterhold\fthe\fc\bmsh\bft\f\bt\f
th
e\fhex\bgon\fwith\f\b\fwrench\fto\fprevent\fthe\f
c\bmsh\bft\ffrom\frot\bting.\f
16. CAUTION:\fNote\fthe\fposition\fof\fe\bch\f
co
mponent\fbefore\fremov\bl.\f
17. \f\f
Remove\fthe\fv\blve\ft\bppet\f\bnd\fre\bd\fthe\f
th

ickness\ffrom\fthe\funderside.\f

The\fnumber\fon\fthe\fv\blve\ft\bppet\findic\btes\f
th

e\fthickness\fof\fthe\fbottom\fof\fthe\ft\bppet.\f
However,\fthe\fnumber\fonly\findic\btes\fthe\f
digits\f\bfter\fthe\fdecim\bl\fpoint\f(ex\bmple:\f
.650\f=\f3,650).\f
18. \f\f
C\blcul\bte\fthe\frequired\fthickness\fof\fthe\f
v\bl

ve\ft\bppet\fwith\fthe\ffollowing\fformul\b:\f X
= S + M - V \f

Required\fthickness\fof\ft\bppet\f=\f X\f

Thickness\fof\fcurrently\ffitted\ft\bppet\f=\f S\f

Me\bsurement\fof\fexisting\fv\blve\fcle\br\bnce\f
(\bc

tu\bl\fv\blue)\f=\f M\f

Desired\fv\blve\fcle\br\bnce\f=\f V\f
\f
\f\f
\f\f
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19. Inst\bll\fthe\fcorrect\fv\blve\ft\bppet.\f
20.CAUTION:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bfts\f
\bn

d\fc\bmsh\bft\fbe\bring\fc\bps\f\bre\finst\blled\fin\f
their\forigin\bl\floc\btions.\f Co\bt\fthe\fc\bmsh\bft\fbe\bring\fc\bps\fwith\foil.\f
Mat

erial: Hypoid\fOil\f85W-90\f(SQ-M2C9002-AA\f/\f
A72

SX-19K261-CA) \f
21.

Inst\bll\fthe\fc\bmsh\bfts\f\bpproxim\btely\f\bt\fv\blve\f
overl\bp\fposition\fcylinder\fNo.\f4.\f
Torque: \f
7\fNm
\f
16\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
22. NOTE:\fThe\fc\bmsh\bft\fsprocket\fbolt\fmust\fnot\f
be
\ftightened\f\bt\fthis\fst\bge.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fc\bmsh\bft\fsprocket\f
c\bn\frot\bte\fon\fthe\fc\bmsh\bft.\f
23. Att\bch\fthe\fspeci\bl\ftool.\f S\f
ecial Tool(s): 303-376B\f
24.

\f
25. Att\bch\fthe\fspeci\bl\ftool.\f S\fecial Tool(s): 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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26.WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl
ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f
27. CAUTION:\fCounterhold\fthe\fc\bmsh\bft\f\bt\f
th
e\fhex\bgon\fwith\f\b\fwrench\fto\fprevent\fthe\f
c\bmsh\bft\ffrom\frot\bting.\f Torque: 72\fNm
\f
28. \f
29. Tighten\fthe\fM6\fx\f18\fmm\fbolt\ffinger-tight\fonly.\f
30. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\f
i n

st\blled.\f
S\fecial Tool(s): 20
5-072,\f205-072-02\f
Tor
que: \f
100\fNm
\f
90
°\f
St\bge\f1:\f
St\bge\f2:\f
31. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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32. Remove\fthe\fspeci\bl\ftool.\fS\fecial Tool(s): 303-376B\f
33 .

Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
34. C

AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Rot\bte\fthe\fcr\bnksh\bft\fone\f\bnd\fthree\fqu\brters\f
u n

til\fpiston\fNo.\f1\fis\f\bpproxim\btely\f45\fdegrees\f
before\ftop\fde\bd\fcenter\f(TDC).\f
35. Att\bch\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
36. C

AUTION:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
cl

ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fit\fstops\f\bg\binst\fthe\f
sp
eci\bl\ftool.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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37.NOTE:\fThe\fbolt\fc\bn\fonly\fbe\finst\blled\fif\fthe\f
v\b
lve\ftiming\fis\fcorrect.\f
Tighten\fthe\fM6\fx\f18\fmm\fbolt\ffinger-tight\fonly.\f
38

. NOTE:\fThe\fspeci\bl\ftool\fc\bn\fonly\fbe\finst\blled\fif\f
t
h

e\fv\blve\ftiming\fis\fcorrect.\f
Att\bch\fthe\fspeci\bl\ftool.\f
S\f

ecial Tool(s): 303-376B\f
39.

Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-376B\f
40.

Remove\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-748\f
41 .

\f
\f\f
\f\f
\f\f
\f\f
\f\f
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