FORD GALAXY 2006 Service Repair Manual

All\fVehicles\f
Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
drive)\f
7. Undo\fthe\fleft\f-
h\bnd\fbolts\fon\fthe\ftr\bnsmission\ffive\f
turns.\f
8. \f
9. NOTE:\fReuse\fthe\foil\fse\bl\fif\fit\fis\fnot\fd\bm\bged.\f
10. \f
1 1

. Refer\fto:\fAnl\bsser\f(303-06A\fAnl\bsssystem\f-\f2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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All\fVehicles\f
Installation 12. \f
13

. \f
14. \f
15. \f
1. NOTE:\fOnly\ftighten\fthe\fbolts\ffinger\ftight\f\bt\f
t
h

is\fst\bge.\f
Apply\fse\bl\bnt\fto\fthe\foil\fp\bn\f(be\bd\fdi\bmeter:\f3\f
mm
).\f
Material: Silicone\fSe\bl\bnt\fLB\f(WSE-M4G323-A4\f/\f
2U7

J-M4G323-AA) \f
2. To

rque: 10\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fWith\fAutom\btic\fTr\bnsmission\f(front\fwheel\f
drive)\f
3.
Torque: 2
5\fNm\f
4. Torque: 48\fNm
\f
5. Torque: 48\fNm
\f
6. Torque: 48\fNm
\f
7. Torque: 36\fNm
\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Vehicles\fWith\fM\bnu\bl\fTr\bnsmission\f(front\fwheel\fdrive)\f
All\fVehicles\f
8. Refer\fto:\fAnl\bsser\f(303-06A\fAnl\bsssystem\f-\f2.0L\f
Du

r\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
9. \f\f 1.Torque: 48\fNm
\f
2. Torque: 80\fNm
\f
10. Torque: 48\fNm
\f
11. Torque: 48\fNm
\f
12. Torque: 25\fNm
\f
13. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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14. Refer\fto:\fB\btterie\f\bbklemmen\f(414-01\fB\btterie,\fBefestigung\fund\fB\btteriek\bbel,\fGener\bl\f
Procedures).\f
15. Refer\fto:\fLuftfilter\f(303-12A\fAns\bugsystem\f-\f 2.0L\fDur\btec-HE\f(MI4)/2.3L\fDur\btec-HE\f(MI4),\f
Remov\bl\f\bnd\fInst\bll\btion).\f
16. \f
17. Fill\fthe\fengine\fwith\fengine\foil.\f
Refer\fto:\fSpezifik\btionen\f(303-01B\fMotor\f-\f2.3L\f
Dur\btec-HE\f(MI4),\fSpecific\btions).\f
Material: Engine\fOil\f-\f5W-30\f(WSS-M2C913-B) \f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Oil PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-01\f
Ad\bpter\ffor\f205-072\f 1. Remove\fthe\ffollowing\fitems:\f1. Refer\fto:\f Timing\fCh\bin\f(303-01C\fEngine\f-\f
2. 3

L\fDur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Refer\fto:\f Oil\fP\bn\f(303-01C\fEngine\f-\f2.3L\f
Dur

\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. \f\f 1.Torque:\b 10\fNm
\f
2. Spec\fal\bTool(s):\b 205-072,\f205-072-01\f
Tor

que:\b 25\fNm
\f
3. CAUTION:\fM\bke\fsure\fth\bt\f\b\fnew\ffriction\f
w \b

sher\fis\finst\blled.\f
4. Torque:\b \f
10\fNm
\f
23\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
1. To\finst\bll,\freverse\fremov\bl\fprocedure\f
\f
\f
\f\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Crankshaft Rear SealS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation
303-254\f
Locking\fTool,\fFlywheel
\f
1. Refer\fto:\f Tr\bnsmission\f-\f2.3L\fDur\btec-HE\f
(11
8kW/160PS)\f-\fMI4 \f(307-01\fAutom\btic\f
Tr\bn

smission/Tr\bns\bxle\f-\fVehicles\fWith:\f6-
Speed\f
Autom\btic\fTr\bns\bxle\f-\fAWF21,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. Disc\brd\fthe\fdriving\fpl\bte\fbolts.\f
Special\bTool(\f):\b 303-254\f
Tor

que:\b \f
50\fNm
\f
80\fNm
\f
112\fNm
\f
St\bge\f1:\f
St\bge\f2:\f
St\bge\f3:\f
3. Refer\fto:\f Oil\fP\bn\f(303-01C\fEngine\f-\f2.3L\f
Dur
\btec-HE\f(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. NOTE:\fNew\fcr\bnksh\bft\fre\br\fse\bl\fc\brriers\f\bre\f
s
u

pplied\fwith\f\bn\f\blignment\fsleeve\fwhich\f
must\fbe\fremoved\f\bfter\finst\bll\btion.\f
Torque:\b 10\fNm
\f
1. To\finst\bll\freverse\fthe\fremov\bl\fprocedure.\f
\f
\f\f
\f\f
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Engine - \b.3L \furatec-HE (118kW/160PS)
- MI4 - Crankshaft PulleyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Special Tool(s)
Mat

erials
General Equipment
Removal
205-072\f
Univers\bl\fFl\bnge\fHolding\fWrench
\f
205-072-02\f
Ad\bpter\ffor\f205-072\f
303-376B\f
Alignment\fPl\bte,\fC\bmsh\bft\f
303-499\f
Socket,\fSp\brk\fPlug\f
303-748\f
Locking\fTool,\fCr\bnksh\bft\f
NameSpec\bf\bcat\bo\f
Silicone\fSe\bl\bnt\fLBWSE-M4G323-A4\f/\f2U7J-M4G323-AA
Schlitzschr\bubendreher 1. Remove\fthe\f\buxili\bry\fdrive\fbelt.\fRefer\fto:\f Accessory\fDrive\fBelt \f(303-05A\f
Acc

essory\fDrive\f-\f2.0L\fDur\btec-HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\fFlex\fFuel\f
(107kW/145PS)\f-\fMI4/2.3L\fDur\btec-HE\f
(118kW/160PS)\f-\fMI4,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
2. General \bqui\fment: Schlitzschr\bubendreher \f
3. \f
\f
\f
\f
\f
\f
\f\f
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4. \f
5.NOTE:\fThe\fg\bskets\f\bre\fto\fbe\freused\funless\f
d
\b

m\bged.\f
6. S\fecial Tool(s): 3
03-499\f
7. WARNING:\fOnly\frot\bte\fthe\fcr\bnksh\bft\f
c l

ockwise.\f
Turn\fthe\fcr\bnksh\bft\funtil\fno.\f1\fpiston\fis\f\bt\f\bbout\f
45
°\fbefore\fTDC.\f
8. S\fecial Tool(s): 205-072,\f205-072-02\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Installation 1. Inst\bll\fthe\fcr\bnksh\bft\foil\fse\bl.\f
Re

fer\fto:\f Cr\bnksh\bft\fFront\fSe\bl \f(303-01A\fEngine\f
-\f2

.0L\fDur\btec-HE\f(107kW/145PS)\f-\fMI4/2.0L\f
Dur\btec-HE\fFlex\fFuel\f(107kW/145PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. WARNING:\fOnly\frot\bte\fthe\fc\bmsh\bft\f
cl

ockwise.\f
Turn\fthe\fc\bmsh\bfts\fto\fcylinder\fno.\f4\fv\blve\f
ov
erl\bp\fposition.\f
3. Att\bch\fthe\fspeci\bl\ftool.\f
S\fecial Tool(s): 303-376B\f
4. \f
5

. Att\bch\fthe\fspeci\bl\ftool.\f S\fecial Tool(s): 303-748\f
\f\f
\f\f
\f\f
\f\f
\f\f
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