Torque FORD KUGA 2011 1.G Workshop Manual

27. CAUTION: Note the position of thecomponents before removal.
E68493
x20
x5
28. CAUTION: Make sure that no fluids arepresent in the threaded bores.
Torque:
• Stage 1: 20
Nm
• Stage 2: 60Nm
• Stage 3: 130°
E68494
1591284
37111062
29. WARNING: Be prepared to collectescaping fluid.
General Equipment: Fluid Container
Torque: 38
Nm
E115890
30.Torque: 25Nm
E115891
31.
E116077
Installation
1.To install, reverse the removal procedure.
G1079022en2008.50 Kuga8/2011
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Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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Installation
1.Special Tool(s): 303-1181
E64891
303-1181
Vehicles with manual transmission
2. CAUTIONS:
Make sure that new bolts are installed.
Make sure that no excess sealant
residue is evident.
NOTE: Make sure that the locating pin on the
crankshaft is aligned with the guide hole in the
flywheel or flexplate.
Special Tool(s): 303-254
Torque:
• Stage 1: 45
Nm
• Stage 2: 65°
E124911
1
2
3
4
5
67
8
9
10
3.
Vehicles with automatic transmission
4. CAUTIONS:
Make sure that new bolts are installed.
Make sure that no excess sealant
residue is evident. NOTE:
Make sure that the locating pin on the
crankshaft is aligned with the guide hole in the
flywheel or flexplate.
Special Tool(s): 303-254
Torque:
• Stage 1: 45
Nm
• Stage 2: 50°
E124911
1
2
3
4
5
67
8
9
10
5. Refer to: Transmission (307-01 Automatic
Transmission/Transaxle - Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD,
Removal).
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Oil Cooler(21 764 0)
General EquipmentFluid Container
Hose Clamp(s)
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
Removal
NOTE: Removal steps in the procedure may
contain installation details.
1.
E65299
2.
WARNING: Be prepared to collect
escaping fluid.
General Equipment: Fluid Container
Torque: 38
Nm
E92766
3.
WARNING: Be prepared to collect
escaping fluids.
1. General Equipment: Fluid Container General Equipment: Hose Clamp(s)
2. Torque: 3
Nm
3. Torque: 17Nm
E74103
x4
x2
2
3
1
Installation
1. To install, reverse the removal procedure.
2. CAUTION: Make sure that fluid level is to the MAX mark.
Refer to: Specifications (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Specifications).
Material: Engine Oil - 5W-30 (WSS-M2C913-C) engine oil
3. Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures).
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E122323
6. CAUTION: Make sure that new bolts areinstalled.
Torque:
• Stage 1: M10: 1-12 20
Nm
• Stage 2: M10: 1-12 45Nm
7.Torque:
• M8: 13-24 24
Nm
8.Torque:
• M7: 25-29 17
Nm
9.Torque:
• M10: 1-12 90°
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Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)engine oil Torque:
• Stage 1: 30
Nm
• Stage 2: 90°
E122335
x10
14.
Torque: 10Nm
E68495
15. N O T E : The component must be installed within
5 minutes of applying the sealant.
Material: Flange Sealant - Anaerobic LP (WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
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E84444
16. N O T E :Only tighten the bolts finger tight at this
stage.
E84443
17. General Equipment: Round-Ended Steel Rule
E84445
18.Torque: 17Nm
E84443
19.Torque: 17Nm
E84582
x4
G543500en2008.50 Kuga8/2011
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20.Torque: 6Nm
E64878
21.Special Tool(s): 303-1180
E64880
303-1180
22.Special Tool(s): 303-1181
E64891
303-1181
23.Torque:
• Stage 1: 20
Nm
• Stage 2: 60Nm
• Stage 3: 130°
E68750
1284159
10623711
24. X=15mm.
•
E68818
G543500en2008.50 Kuga8/2011
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Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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25.
E84406
x20
26.
E68492
27.Apply a thin coating.
Material: Engine Oil - 5W-30 (WSS-M2C913-C)
engine oil
E113630
28. Material: Flange Sealant - Anaerobic LP
(WSK-M2G348-A7 / 5U7J-M2G348-BA)
sealant
E68870
29. Torque: 17Nm
G543500en2008.50 Kuga8/2011
303-01- 104
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E87508
46
45
44
43
3834271913514202839
40
41
423623910243137
635
29211571412182633
30221682311172532
30.Special Tool(s): 303-318
E68747
303-318
31. N O T E : The crankshaft timing pulley can only
be installed in 1 position on the crankshaft
splines.
Torque: 17
Nm
E69623
x7
G543500en2008.50 Kuga8/2011
303-01- 105
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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32. N O T E :Only tighten the bolts finger tight at this
stage.34. N O T E : Install all the bolts finger tight before
final tightening.
1. Torque: • Stage 1: 35
G543500en2008.50 Kuga8/2011
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Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
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E74333
x2
33.
Torque: 25Nm1.
2. Torque: 12
Nm
E68490
1
2
Nm
• Stage 2: 75°
2. Torque:
• Stage 1: 15
Nm
• Stage 2: 90°
E68408
1
2
35.Install the Special Tool(s): 303-1178
Torque: 10
E113631
12
3
Nm
x2
303-1178
303-1178