FORD KUGA 2011 1.G Workshop Manual
Page 391 of 2057
Wiring Harness
General Equipment
Ford approved diagnostic tool
Inspection and Verification
1. Verify the customer concern. 2. Check the electrical connectors for security,
damage and incorrect connection. If the
electrical connectors are broken, damaged or
incorrectly connected, repair or replace the
components as required. TEST the system for
normal operation before proceeding to the next
step. 3. Disconnect the electrical connectors and check
for the following:
• Moisture in the connector due to misaligned, damaged or missing seals.
• Contamination from leaking fluids in the region of the connector. • Damaged or oxidised connector pins.
•
Disengaged connector pins (this can be checked
by carefully pressing on the individual pins).
4. If any of the conditions listed are present, repair or replace the components as required. TEST
the system for normal operation before
proceeding to the next step. G1021921en
2008.50 Kuga 8/2011 418-02-2
Wiring Harnesses
418-02-2
DIAGNOSIS AND TESTINGTO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE61215
Page 392 of 2057
1.
Wiring harness.
2. Component.
5. Check the wiring harness for the following:
• Incorrect routing or installed too tightly.
• Pinched or kinked sections.
• Chafed insulation.
• Security and orientation of retaining clips.
• Damage in areas where the wiring harness is subjected to noise, vibration and harshness
(NVH). For example, transmission or suspension
systems.
6. If any of the conditions listed are present, repair or replace the components as required. TEST
the system for normal operation. If the concern
persists, REFER to the digital multimeter
function of the Ford approved diagnostic tool to
check the integrity of the wiring harness and
electrical connectors. G1021921en
2008.50 Kuga 8/2011 418-02-3
Wiring Harnesses
418-02-3
DIAGNOSIS AND TESTINGTO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE6121621
Page 393 of 2057
3 D V V H Q J H U & R P S D U W P H Q W : L U L Q J + D U Q H V V
* H Q H U D O ( T X L S P H Q W
+ R W $ L U * X Q
5 H P R Y D O
1 2 7 ( 5 H P R Y D O V W H S V L Q W K L V S U R F H G X U H P D \
F R Q W D L Q L Q V W D O O D W L R Q G H W D L O V
5 H I H U W R / L I W L Q J - D F N L Q J D Q G / L I W L Q J
' H V F U L S W L R Q D Q G 2 S H U D W L R Q
(
(
(
(
(
* H Q . X J D
: L U L Q J + D U Q H V V H V
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
TO MODEL INDEX BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 394 of 2057
(
5 H I H U W R & R Z O 3 D Q H O * U L O O H ) U R Q W ( Q G
% R G \ 3 D Q H O V 5 H P R Y D O D Q G , Q V W D O O D W L R Q
7 R U T X H
1 P
(
5 H P R Y H W K H I U R Q W G R R U V
5 H I H U W R ) O R R U & R Q V R O H , Q V W U X P H Q W
3 D Q H O D Q G & R Q V R O H 5 H P R Y D O D Q G , Q V W D O O D W L R Q
(
7 R U T X H 1 P
[
(
* H Q . X J D
: L U L Q J + D U Q H V V H V
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
Page 395 of 2057
(
2 Q E R W K V L G H V
5 H I H U W R $ 3 L O O D U 7 U L P 3 D Q H O , Q W H U L R U
7 U L P D Q G 2 U Q D P H Q W D W L R Q 5 H P R Y D O D Q G
, Q V W D O O D W L R Q
2 Q E R W K V L G H V
(
(
(
* H Q . X J D
: L U L Q J + D U Q H V V H V
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
E68092E68092
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
Page 396 of 2057
7 R U T X H 1 P
7 R U T X H 1 P
* H Q . X J D
: L U L Q J + D U Q H V V H V
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
(
(
(
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
Page 397 of 2057
5 H I H U W R & O L P D W H & R Q W U R O $ V V H P E O \ 9 H K L F O H V
: L W K 0 D Q X D O 7 H P S H U D W X U H & R Q W U R O
& O L P D W H & R Q W U R O 5 H P R Y D O D Q G , Q V W D O O D W L R Q
5 H I H U W R & O L P D W H & R Q W U R O $ V V H P E O \ 9 H K L F O H V
: L W K $ X W R P D W L F 7 H P S H U D W X U H & R Q W U R O
& O L P D W H & R Q W U R O 5 H P R Y D O D Q G , Q V W D O O D W L R Q
(
(
(
7 R U T X H 1 P
7 R U T X H
1 P
* H Q . X J D
: L U L Q J + D U Q H V V H V
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
Page 398 of 2057
(
* H Q . X J D
: L U L Q J + D U Q H V V H V
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX
Page 399 of 2057
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL G1065595en
2008.50 Kuga 8/2011 418-02-10
Wiring Harnesses
418-02-10
REMOVAL AND INSTALLATION 28.
E101749
E101750
Page 400 of 2057
, I H T X L S S H G
(
7 R U T X H 1 P
(
(
* H Q . X J D
: L U L Q J + D U Q H V V H V
5 ( 0 2 9 $ / $ 1 ' , 1 6 7 $ / / $ 7 , 2 1
BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
TO MODEL INDEX