Index FORD KUGA 2011 1.G Workshop Manual

Install the wheel bearing with the black colored
wheel speed sensor ring facing towards the
transmission side.
Special Tool(s): 204-740
General Equipment: Hydraulic Press
E99402
204-740/1
2.Special Tool(s): 204-740
General Equipment: Hydraulic Press
E99403
204-740/1
3. NOTE: Make sure that this component is
installed to the noted removal position.
E99320
4. Refer to: Wheel Knuckle (204-01 Front
Suspension, Removal and Installation).
G1000206en2008.50 Kuga8/2011
204-01- 12
Front Suspension
204-01- 12
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Lower Arm(14 706 0; 14 707 0; 14 709 0)
Special Tool(s)204-605
Separator, Lower Arm Ball
Joint
E63772
204-609
Protection Cap, Ball Joint
Gaiter
E75372
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2.
E98543
x7
3. Torque: 83Nm
E97635
4.If equipped.
Torque: 8
Nm
E75215
5.Special Tool(s): 204-605
E97732
204-605
G1000207en2008.50 Kuga8/2011
204-01- 13
Front Suspension
204-01- 13
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.Special Tool(s): 204-609
E81908
204-609
7. CAUTION: Make sure that new bolts are
installed.
1. Torque:• Stage 1: 100
Nm
• Stage 2: Loosen 90°
• Stage 3: 125Nm
2. Torque: 175Nm
E97634
1
1
2
Installation
1.To install, reverse the removal procedure.
2. Check the toe setting and adjust as necessary.
Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1000207en2008.50 Kuga8/2011
204-01- 14
Front Suspension
204-01- 14
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Stabilizer Bar(14 752 0)
Special Tool(s) / General Equipment205-316A
Alignment Pins, Subframe
15097A
Hydraulic Press
Transmission Jack
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2.
E98543
x7
3. If equipped.
Torque: 8
Nm
E75215
4. CAUTION: Make sure that the ball joint
ball does not rotate.
On both sides.
Torque: 47.5
Nm
E91648
5. CAUTION: Make sure that the exhaustflexible pipe is not forcibly bent.
E98334
6.
E98346
G1000208en2008.50 Kuga8/2011
204-01- 15
Front Suspension
204-01- 15
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

7.Torque:
• Stage 1: 35
Nm
• Stage 2: Loosen 360°
• Stage 3: 85Nm
E89385
8.Torque:
• Stage 1: 40
Nm
• Stage 2: 60°
E98557
9.General Equipment: Transmission Jack
E99060
10.Remove the following items:
1. Torque: 70
Nm
2. Torque: • Stage 1: 140
Nm
• Stage 2: 180°
3. Torque: 125Nm
G1000208en2008.50 Kuga8/2011
204-01- 16
Front Suspension
204-01- 16
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E98979
1
120 mm
4
2233
11 .Torque: 47.5Nm
E99063
12. N O T E : Note the position of each component
before removal.
E68087
Installation
1. NOTE: Make sure that the component is clean,
free of foreign material and lubricant.
G1000208en2008.50 Kuga8/2011
204-01- 17
Front Suspension
204-01- 17
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

NOTE:Make sure that these components are
installed to the noted removal position.
E67369
2. NOTE: Make sure that the clamp is installed to
the same orientation as when removed.
On both sides.
E89914
3. On both sides.
General Equipment: Hydraulic Press
E69763
4.To install, reverse the removal procedure.
5. Install the Special Tool(s): 205-316A
G1000208en2008.50 Kuga8/2011
204-01- 18
Front Suspension
204-01- 18
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E99249
205-880
6.Refer to: Front Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1000208en2008.50 Kuga8/2011
204-01- 19
Front Suspension
204-01- 19
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Front Stabilizer Bar Bushing(14 754 0; 14 754 4)
Removal
1.Refer to: Front Stabilizer Bar (204-01 Front
Suspension, Removal and Installation).
Installation
1.
G1000758en2008.50 Kuga8/2011
204-01- 20
Front Suspension
204-01- 20
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Wheel Knuckle(14 343 0)
Special Tool(s)204-052
Lever, Wheel Knuckle
14026A
204-602
Installer, Halfshaft
E62067
204-605
Separator, Lower Arm Ball
Joint
E63772
204-609
Protection Cap, Ball Joint
Gaiter
E75372
211-020
Separator, Ball Joint
13006
Removal
NOTE:Removal steps in this procedure may
contain installation details. 1.
E99184
2.
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
3.
E99195
4.
E98543
x7
5. WARNING: Make sure that no load is placed on the brake hose.
Torque: 120Nm
G1000209en2008.50 Kuga8/2011
204-01- 21
Front Suspension
204-01- 21
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL