Index FORD KUGA 2011 1.G Workshop Manual

E100801
6.Refer to: Front Wheel Speed Sensor (206-09
Anti-Lock Control - Stability Assist, Removal
and Installation).
7.
E67589
8. If equipped.
Torque: 9
Nm
E99270
G1000209en2008.50 Kuga8/2011
204-01- 22
Front Suspension
204-01- 22
REMOVAL AND INSTALLATION
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9.Torque: 83Nm
E97635
10.If equipped.
Torque: 8
Nm
E75215
11 .Special Tool(s): 204-605
E97732
204-605
12.Special Tool(s): 204-609
E81908
204-609
13. CAUTION: Make sure that the ball joint
ball does not rotate.
Torque: 48Nm
E99197
14.Install the Special Tool(s): 211-020
E99198
211-020
G1000209en2008.50 Kuga8/2011
204-01- 23
Front Suspension
204-01- 23
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15.Remove the Special Tool(s): 211-020
16.
E99196
17. Torque: 90Nm
E99255
18.Special Tool(s): 204-052
E99214
1
204-052
2
3
4
19.Refer to: Wheel Hub (204-01 Front Suspension,
Removal and Installation).
Installation
1. To install, reverse the removal procedure.
G1000209en2008.50 Kuga8/2011
204-01- 24
Front Suspension
204-01- 24
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2.Install the Special Tool(s): 204-602
Torque: 45
Nm
E99268
204-161
3.Remove the Special Tool(s): 204-602
4. Torque: 100
Nm
E99269
5.Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
6. Torque: 270
Nm
E99195
G1000209en2008.50 Kuga8/2011
204-01- 25
Front Suspension
204-01- 25
REMOVAL AND INSTALLATION
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Front Strut and Spring Assembly(14 781 0; 14 782 0)
Special Tool(s)204-159
Lever, Wheel Knuckle
14039
204-605
Separator, Lower Arm Ball
Joint
E63772
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
2.
E101070
G1000210en2008.50 Kuga8/2011
204-01- 26
Front Suspension
204-01- 26
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3.Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
4. If equipped.
Torque: 8
Nm
E75215
5. CAUTION: Make sure that the ball joint
ball does not rotate.
Torque: 47Nm
E99103
6.Torque: 90Nm
E99108
7.Special Tool(s): 204-159, 204-605
G1000210en2008.50 Kuga8/2011
204-01- 27
Front Suspension
204-01- 27
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E99109
1
204-159
204-605
2
8. WARNING: This step requires the aid ofanother technician.
Torque: 35Nm
E99147
x3
Installation
1.To install, reverse the removal procedure.
G1000210en2008.50 Kuga8/2011
204-01- 28
Front Suspension
204-01- 28
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Front Strut and Spring Assembly(14 783 4)
Special Tool(s)204-167
Compressor, Coil Spring
14042
204-167-01
Adapter for 204-167
1404201
Disassembly
WARNING: Take extra care when handling
the compressed spring.
1. Install the Special Tool(s): 204-167, 204-167-01
E97819
204-167-01
204-167
1
2
2. NOTE: Note the position of each component
before removal.
E132038
G1000221en2008.50 Kuga8/2011
204-01- 29
Front Suspension
204-01- 29
DISASSEMBLY AND ASSEMBLY
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Assembly
WARNING: Take extra care when handling
the compressed spring.
3. To assemble, reverse the disassembly
procedure.
4. NOTE: Only tighten the nut finger tight at this
stage.
E98495
5. NOTE: Make sure that these components are
installed to the noted removal position.
NOTE: Make sure that the spring is correctly
located in the lower spring seat.
NOTE: Make sure that the installation marks
are aligned.
E131947
G1000221en2008.50 Kuga8/2011
204-01- 30
Front Suspension
204-01- 30
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6. CAUTION: Use an Allen key to preventthe piston rod from rotating.
Torque: 55Nm
E98495
7.Remove the Special Tool(s): 204-167,
204-167-01
G1000221en2008.50 Kuga8/2011
204-01- 31
Front Suspension
204-01- 31
DISASSEMBLY AND ASSEMBLY
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL