Index FORD KUGA 2011 1.G Workshop Manual

Front Lower Arm(15 690 0)
General EquipmentTransmission Jack
Removal
NOTE: Removal steps in this procedure may
contain installation details. 1.
Refer to: Spring(204-02 Rear Suspension,
Removal and Installation).
2. Fabricate a spacer.
E69209
226
40
3.General Equipment: Transmission Jack
1
2
E93313
G1000225en2008.50 Kuga8/2011
204-02- 11
Rear Suspension
204-02- 11
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

4.Torque: 115Nm
E67810
Installation
1.To install, reverse the removal procedure.
2. Refer to: Rear Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1000225en2008.50 Kuga8/2011
204-02- 12
Rear Suspension
204-02- 12
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Rear Lower Arm(15 705 0)
General EquipmentTransmission Jack
Removal
1. Refer to: Spring(204-02 Rear Suspension,
Removal and Installation).
2. Fabricate a spacer.
E69209
226
40
3.
E69403E69403
Installation
1. NOTE: Only tighten the nuts finger tight at this
stage.
E69403E69403
2. General Equipment: Transmission Jack
G1000226en2008.50 Kuga8/2011
204-02- 13
Rear Suspension
204-02- 13
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

1
2
E93313
3.Torque: 18Nm1.
2. Torque: 1
15Nm
E67808
21
4.Remove the spacer.
5. Install the spring.
Refer to: Spring(204-02 Rear Suspension,
Removal and Installation).
6. Refer to: Rear Toe Adjustment (204-00
Suspension System - General Information,
General Procedures).
G1000226en2008.50 Kuga8/2011
204-02- 14
Rear Suspension
204-02- 14
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Rear Stabilizer Bar(15 752 0)
General EquipmentHydraulic Press
Removal
1. On booth sides.
Refer to: Rear Stabilizer Bar Link (204-02 Rear
Suspension, Removal and Installation).
2.
E67812
x4
3. NOTE: Note the position of each component
before removal.
E68087
Installation
1. NOTE: Make sure that the component is clean,
free of foreign material and lubricant.
NOTE: Make sure that these components are
installed to the noted removal position.
E67369
2. NOTE: Make sure that the clamp is installed to
the same orientation as when removed.
On both sides.
G1000227en2008.50 Kuga8/2011
204-02- 15
Rear Suspension
204-02- 15
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E89914
3.On both sides.
General Equipment: Hydraulic Press
E69763
4.Torque: 48Nm
E67812
x4
5.On booth sides.
Refer to: Rear Stabilizer Bar Link (204-02 Rear
Suspension, Removal and Installation).
G1000227en2008.50 Kuga8/2011
204-02- 16
Rear Suspension
204-02- 16
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Rear Stabilizer Bar Link
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2. CAUTION: Make sure that the ball joint ball does not rotate.
1. Torque: 70Nm
2. Torque: 15Nm
E67817
2
1
Installation
1.To install, reverse the removal procedure.
G1058286en2008.50 Kuga8/2011
204-02- 17
Rear Suspension
204-02- 17
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Rear Stabilizer Bar Bushing
Removal
1.Refer to: Rear Stabilizer Bar (204-02 Rear
Suspension, Removal and Installation).
Installation
1.
G1000228en2008.50 Kuga8/2011
204-02- 18
Rear Suspension
204-02- 18
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Wheel Knuckle — LHD FWD/RHD FWD
Removal
1.Refer to: Spring(204-02 Rear Suspension,
Removal and Installation).
2. Refer to: Wheel Bearing and Wheel Hub (204-02
Rear Suspension, Removal and Installation).
3.
E101643
4.
E99208
5.
E93214
6.
E93206
Installation
1. Fabricate a spacer.
E69209
226
40
2. Torque: 120Nm1.
2.NOTE: Only tighten the bolt finger tight at
this stage.
E932621
2
G1000235en2008.50 Kuga8/2011
204-02- 19
Rear Suspension
204-02- 19
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

3.Install the spacer. Make sure that the spacer is
in a vertical plane and raise the suspension to the design height setting.
1
2
E93313
4.
Torque: 115Nm
E94368
5.Torque: 115Nm
E93214
G1000235en2008.50 Kuga8/2011
204-02- 20
Rear Suspension
204-02- 20
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL