Index FORD KUGA 2011 1.G Workshop Manual

Front Wheel Alignment 2WD (at curb weight)
MaximumVari-
ance
Left or Right
Setting
or
Nominal
Toler-
ance
Range
Measurem
ents
Descri
ption
1°00'
4°26'
3°26'
to
5°26'
Degrees
and
minutes
Caster
angle
1.00°
4.44°
3.44°
to
5.44°
Decimal
degrees
1°15'
-0°48'
-2°03'
to
+0°27'
Degrees
and
minutes
Camber
angle
1.25°
-0.80°
-2.05°
to -
0.45°
Decimal
degrees
-1.5
Toe-in ±1.1
1.5
Toe-in ±2.6
mm
To t a l
toe
-
0°12'
Toe-in
± 0°09'
0°12'
Toe-in
± 0°21'
Degrees
and
minutes
-
0.20°
Toe-in
± 0.15°
0.20°
Toe-in
± 0.35°
Decimal
degrees Front Wheel Alignment 4WD (at curb weight)Maximum
Vari-
ance
Left or Right
Setting
or
Nominal
Toler-
ance
Range
Measurem
ents
Descri
ption
1°00'
4°22'
3°22'
to
5°22'
Degrees
and
minutes
Caster
angle
1.00°
4.37°
3.37°
to
5.37°
Decimal
degrees
1°15'
-0°47'
-2°02'
to
+0°28'
Degrees
and
minutes
Camber
angle
1.25°
-0.78°
-2.03°
to -
0.47°
Decimal
degrees
-1.5
Toe-in ±1.1
1.5
To e - i n ±2.6
mm
To t a l
toe
-
0°12'
Toe-in
± 0°09'
0°12'
To e - i n
±0°21'
Degrees
and
minutes
-
0.20°
Toe-in
± 0.15°
0.20°
To e - i n
±0.35°
Decimal
degrees
G1000726en2008.50 Kuga8/2011
204-01- 2
Front Suspension
204-01- 2
SPECIFICATIONS
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Front Suspension – Component Location
E98521
G1055776en2008.50 Kuga8/2011
204-01-3
Front Suspension
204-01- 3
DESCRIPTION AND OPERATION
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Front Suspension – Overview
Overview
E96874
1
2
34
5
6
7
10
8
9
Description
Item
Subframe
1
Lower arm
2
Stabilizer bar
3
Wheel knuckle
4Description
Item
Shock absorber
5
Stabilizer bar link
6
Spring
7
Heat shield
8
G1000166en2008.50 Kuga8/2011
204-01- 4
Front Suspension
204-01- 4
DESCRIPTION AND OPERATION
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Description
Item
Stabilizer bar bushes and bracket
9Description
Item
10 Wheel hub
Spring and damper assembly
E96884
1
2
3
4
5
67
Description
Item
Shock absorber
1
Spring
2
Spring aid
3Description
Item
Gaitor
4
Bearing
5
Top mount assembly
6
Retaining nut
7
The following components may be renewed:
• Shock absorber
• Spring
• Spring aid
• Gaitor
• Bearing
• Top mount assembly
• Retaining nut During removal and installation or renewal of
components of the spring and damper assembly,
pay attention to the following:
• Prior to installation of the spring and damper
assembly, the bearing and support bearing must
be aligned according to the installation
instructions.
• Take extra care when handling the compressed spring.
• After completing the work, the suspension geometry of the vehicle must be checked and
corrected as necessary.
G1000166en2008.50 Kuga8/2011
204-01- 5
Front Suspension
204-01- 5
DESCRIPTION AND OPERATION
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Subframe
E96885
1
2
2
3
3
Description
Item
Subframe
1
Rear bushes, subframe
2
Front bushes, subframe
3
The following components may be renewed:
• Subframe
• Subframe bushes During removal and installation or renewal of
components of the subframe, pay attention to the
following:
• Before installing the subframe bushes, they
must be aligned according to the installation
instructions.
• When the subframe is installed or removed, it must be aligned with the vehicle body using the
appropriate special tools.
• After completing the work, the suspension geometry of the vehicle must be checked and
corrected as necessary.
G1000166en2008.50 Kuga8/2011
204-01- 6
Front Suspension
204-01- 6
DESCRIPTION AND OPERATION
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Stabilizer bar
E98611
1
2
3
Description
Item
Stabilizer bar
1
Bushes, stabilizer bar
2
Bracket, stabilizer bar bushes
3
The following components may be renewed:
• Stabilizer bar
• Bushes, stabilizer bar
• Bracket, stabilizer bar bushes
During removal and installation or renewal of
components of the stabilizer bar, pay attention to
the following:
• Before installing the stabilizer bar bushes, they must be aligned according to the installation
instructions.
• After completing the work, the suspension geometry of the vehicle must be checked and
corrected as necessary.
G1000166en2008.50 Kuga8/2011
204-01- 7
Front Suspension
204-01- 7
DESCRIPTION AND OPERATION
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Wheel Hub(14 371 0)
Removal
1.Refer to: Front Wheel Bearing (204-01 Front
Suspension, Removal and Installation).
Installation
1. To install, reverse the removal procedure.
G1000205en2008.50 Kuga8/2011
204-01- 8
Front Suspension
204-01- 8
REMOVAL AND INSTALLATION
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Front Wheel Bearing(14 411 0; 14 411 4; 14 412 0; 14 414 4;14 416 4)
Special Tool(s) / General Equipment
204-158
Collet for 205-295
14038
204-348
Remover/Installer, Wheel
Hub/Wheel Bearing
E42977
204-740
Remover/Installer, Wheel
Hub/Bearing
E100141
205-071-01
Adapter for 205-071 (Thrust
Pad)
15026A01
205-080
Installer, Differential Bearing
205080
205-255
Installer, Front Wheel Hub
Seal
14045
Special Tool(s) / General Equipment205-295
Remover, Bearing (Main
Tool)
15050A
Hydraulic Press
Removal
1.Refer to: Wheel Knuckle (204-01 Front
Suspension, Removal and Installation).
2. NOTE: Note the position of the component
before removal.
E99320
G1000206en2008.50 Kuga8/2011
204-01- 9
Front Suspension
204-01- 9
REMOVAL AND INSTALLATION
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3.Special Tool(s): 205-080, 204-348
General Equipment: Hydraulic Press
E99321
205-080
204-348
4.Special Tool(s): 205-255, 204-740
General Equipment: Hydraulic Press
E99322
205-255
204-740/2
5.Special Tool(s): 205-071-01, 205-295, 204-158
G1000206en2008.50 Kuga8/2011
204-01- 10
Front Suspension
204-01- 10
REMOVAL AND INSTALLATION
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E99400
205-071-01
204-158205-295
6.
E103391
Installation
1. NOTE:Make sure that the sensor ring is
correctly located.
G1000206en2008.50 Kuga8/2011
204-01- 11
Front Suspension
204-01- 11
REMOVAL AND INSTALLATION
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