steering FORD MUSTANG 2003 Owners Manual

Steering Gear Item Part Number Description
1 3E552 Steering gear mounting bracket (2 req'd)
2 N803736-
S192 Bolt (2 req'd)
3 72044-S36 Cotter pin (2 req'd)
4 385002-S2 Nut (2 req'd)
5 3289 Tie-
rod end (2 req'd) 6 385032-S2 Nut (2 req'd)
7 3504 Steering gear
8 N803734-S2 Washer (2 req'd)
9 N620483-S60 Nut (2 req'd)
10 3F640 Steering gear mounting bracket housing
insulator (2 req'd)
Item Part Number Description
1 — Oil flow —
left turn Klj . 3 ba
62003 Mustang Workshop Manual
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Power Steering Pump —
CII
Power Steering Pump — CIII
Power Steering Gear Identification CAUTION: Always use the ID code when ordering service parts. The steering gear identification code is stamped into the housing. 2 — To left turn port
3 — To right turn port
4 — Return port (out)
5 — Pressure port (in)
6 — Oil flow —
right turn 7 — Air transfer tube (between bellows) Klj . 4 ba
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Power Steering Pump Identification
CAUTION: Always use the ID code when ordering service parts.
The pump identification code is located on a tag attached to the power steering pump. Item Part Number Description
1 — Steering gear housing
2 — Mounting boss
3 — Shift code
4 — Day code
5 — Month code
6 — Build year
7 — Steering gear model code
Item Part
Number Description
1 — Model code
2 — For manufacturing purposes only
3 — Day of the month (A = Jan., B = Feb., etc., I is not
used)
4 — Shift
5 — Month
6 — Year Klj . 5 ba
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REMOVAL AND INSTALLATION
Reservoir —
CIII Pump
Removal 1. Remove the bolts.
2. Disconnect the power steering hoses. Remove the reservoir.
Installation 1. To install, reverse the removal procedure.
2. Fill and leak check the power steering system. For additional information, refer to Section 211 -
00 .
SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Klj . 1 ba
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REMOVAL AND INSTALLATION
Pump —
CII
Removal and Installation 1. Disconnect the power steering hose. Remove and discard the seal ring.
2. Disconnect the power steering hose.
3. Remove the pulley. For additional information, refer to Pulley — CII Pump in this section.
4. Remove bolts and the power steering pump (3A674). SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Special Tool(s)
Teflon Seal Replacer Set
211D027 (D90P-
3517-A) or
equivalent Klj . 1 ba
32003 Mustang Workshop Manual
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5. To install, reverse the removal procedure.
zUsing the special tool, install a new seal ring.
6. Fill and leak check the power steering system. For additional information, refer to Section 211 -
00 . Klj . 2 ba
32003 Mustang Workshop Manual
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REMOVAL AND INSTALLATION
Pump —
CIII
Removal and Installation 1. Remove the pulley. For additional information, refer to Pulley — CIII Pump in this section.
2. Remove the bolt and bracket.
3. Disconnect the power steering hoses. Remove and discard the seal ring. 4. Remove bolts and the power steering pump (3A674). SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Special Tool(s)
Teflon Seal Replacer Set
211-
D027 (D90P-3517- A) or
equivalent Klj . 1 ba
32003 Mustang Workshop Manual
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5. To install, reverse the removal procedure.
zUsing the special tool, install a new seal ring.
6. Fill and leak check the power steering system. For additional information, refer to Section 211 -
00 . Klj . 2 ba
32003 Mustang Workshop Manual
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REMOVAL AND INSTALLATION
Pulley —
CII Pump
Removal 1. Remove the drive belt. For additional information, refer to Section 303 - 05 .
2. Using the special tool, remove the pulley.
Installation 1. Using the special tool, install the pulley.
SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Special Tool(s)
Pump Pulley Installer
211-
009 (T65P-3A733- C) Pump Pulley Remover
211-
016 (T69L-10300- B) Klj . 1 ba
22003 Mustang Workshop Manual
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REMOVAL AND INSTALLATION
Pulley —
CIII Pump
Removal 1. Remove the drive belt. For additional information, refer to Section 303 - 05 .
2. Raise and support the vehicle. For additional information, refer to Section 100 - 02 .
3. Using the special tool, remove the pulley. zInspect the pulley for paint marks in the web area near the hub. If there are two paint
marks, discard and install a new pulley. If there is no paint or one paint mark, use a paint
pencil to mark the web area of the pulley near the hub.
Installation 1. Using the special tool, install a new pulley.
SECTION 211-
02: Power Steering 2003 Mustang Workshop Manual Special Tool(s)
Pump Pulley Replacer
211-
185 (T91P-3A733- A) Pump Pulley Remover
211-
016 (T69L-10300- B) Klj . 1 ba
22003 Mustang Workshop Manual
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