wheel FORD MUSTANG 2003 Owners Manual

17. Remove the dust shield, hub, snap ring and bearing from the knuckle. For additional
information, refer to Wheel Hub — Cobra in this section.
Installation
1. Install the bearing, snap ring, hub and dust shield. For additional information, refer to Wheel Hub — Cobra in this section.
2. Install the knuckle. 1. Position the knuckle on the lower suspension arm and bushing.
2. Install a new bolt and a new nut. Do not tighten the nut at this time.
3. Connect the axle shaft to the hub. 1. Making sure the splines on the shaft line up with the splines in the hub, install the axle
shaft into the hub.
2. Install a new retainer. Do not tighten the retainer at this time.
4. Connect the upper suspension arm and bushing to the knuckle. 1. Position the upper suspension arm and bushing on the knuckle.
2. Install a new cam bolt and a new nut. Do not tighten the nut at this time. Klj . 5 ba
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13. Connect the parking brake cable and conduit to the rear brake caliper and install the clip.
14. Connect the parking brake cable and conduit to the parking brake lever.
15.
CAUTION: The axle retainer must be tightened with the brakes applied and the
wheels off the ground to make sure of correct bearing seating. Failure to do so can
cause the retainer to loosen, causing extensive vehicle damage and loss of vehicle
control.
Lower the vehicle and apply the parking brake or service brakes.
16. Tighten the retainer.
17. Install the wheel and tire assembly. For additional information, refer to Section 204 - 04
18. Lower the vehicle.
19. Check the wheel alignment. Adjust as necessary. For additional information, refer to
Section 204 - 00 . Klj . 8 ba
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REMOVAL AND INSTALLATION
Toe Link —
Cobra
Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital
components and systems and their failure can result in major service expense. A new part with
the same part number must be installed if installation becomes necessary. If substitution is
necessary, the part must be of the same finish and property class. Torque values must be used
as specified during reassembly to make sure of correct retention of these parts.
1. Raise the vehicle on a hoist. For additional information, refer to Section 100 - 02 .
2. Remove the wheel and tire assembly. For additional information, refer to Section 204 - 04 .
3. Remove the rear brake disc. For additional information, refer to Section 206 - 04 .
4. Support the lower suspension arm and bushing (5A649) with a jack stand.
5. Remove the nut and bolt and disconnect the shock absorber (18125) from the lower suspension arm and bushing. Discard the nut and bolt.
6. Remove and discard the cotter pin and nut.
SECTION 204-
02: Rear Suspension 2003 Mustang Workshop Manual Special Tool(s)
Steering Arm Remover
211-
003 (T64P-9171- A) Klj . 1 ba
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2. Check wheel alignment. Adjust as necessary. For additional information, refer to
Section 204 -
00 . Klj . 3 ba
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REMOVAL AND INSTALLATION
Spring —
Cobra
Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital
components and systems and their failure can result in major service expense. A new part with
the same part number must be installed if installation becomes necessary. If substitution is
necessary, the part must be of the same finish and property class. Torque values must be used
as specified during reassembly to make sure of correct retention of these parts.
1. Raise the vehicle on a hoist. For additional information, refer to Section 100 - 02 .
2. Support the No. 1 crossmember with a jack stand.
3. Remove both wheel and tire assemblies. For additional information, refer to Section 204 - 04 .
4. Remove both mufflers. For additional information, refer to Section 309 - 00 .
5. Remove the driveshaft. For additional information, refer to Section 205 - 01 .
6. Disconnect the parking brake cable and conduits from the parking brake levers.
7. Remove the clip and disconnect the parking brake cable and conduits from the rear brake calipers. SECTION 204-
02: Rear Suspension 2003 Mustang Workshop Manual Special Tool(s)
Rotunda Powertrain Lift
014-00765 or Equivalent Klj . 1 ba
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15. Connect the parking brake cable and conduit to the parking brake levers.
16. Install the driveshaft. For additional information, refer to
Section 205 - 01 .
17. Install both mufflers. For additional information, refer to Section 309 - 00 .
18. Install both wheel and tire assemblies. For additional information, refer to Section 204 - 04 .
19. Remove the jack stand from the No. 1 crossmember.
20. Bleed the brake system. For additional information, refer to Section 206 - 00 .
21. Check wheel alignment. Adjust if necessary. For additional information, refer to Section 204 - 00 . Klj . 8 ba
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REMOVAL AND INSTALLATION
Damper
Removal
CAUTION: Suspension fasteners are critical parts because they affect performance of vital
components and systems and their failure can result in major service expense. A new part with
the same part number must be installed if installation becomes necessary. If substitution is
necessary, the part must be of the same finish and property class. Torque values must be used
as specified during reassembly to make sure of correct retention of these parts.
1. Raise the vehicle. For additional information, refer to Section 100 - 02 .
2. Remove the wheel and tire assembly. For additional information, refer to Section 204 - 04 .
3. Disconnect the damper from the axle. 1. Remove the bolt.
2. Disconnect the damper.
4. Remove the damper. 1. Remove the nut.
2. Remove the outer washer.
3. Remove the damper.
Installation 1. Make sure the inner washer is positioned on the stud. SECTION 204-
02: Rear Suspension 2003 Mustang Workshop Manual Klj . 1 ba
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5. Install the wheel and tire assembly. For additional information, refer to
Section 204 - 04 .
6. Lower the vehicle. Klj . 3 ba
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SPECIFICATIONS
SECTION 204-
04: Wheels and Tires 2003 Mustang Workshop Manual General Specifications
Item Specification
Lubricants
Silicone Dielectric Compound D7AZ-
19A331-
A ESE-
M1C171- A Cleaners
Liquid Soap ESR-
M99B135- A Professional Choke and Linkage Cleaner
E8AZ-
19A501- AA ESR-
M14P10- A Custom Bright Metal Cleaner
8A-19522-
A ESR-
M5B194- B Aluminum Wheel Repair Compound E7AZ-
19554-
A ESA-
M4G280- A Tire Balance Weight
Max tire balance weight 140g (5 oz) per wheel
70g (2.5 oz) per flange Tire inflation
Tires See safety certification sticker located inside glove
compartment door
Torque Specifications Description Nm lb-
ft Wheel nuts 129 95 Klj . 1 ba
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DESCRIPTION AND OPERATION
Safety Precautions
WARNING: Never run the engine with one wheel off the ground, for example, when
changing a tire. The wheel(s) resting on the ground could cause the vehicle to move.
WARNING: The tire and wheel must always be correctly matched. It is very important to
determine the size of each component before any assembly operations commence. Failure to
adhere to these instructions can result in an explosive separation and cause serious bodily
injury or death.
WARNING: Aftermarket aerosol tire sealants are extremely flammable. Always question
the customer to make sure these products have not been used.
WARNING: Aftermarket wheel assemblies may not be compatible with the vehicle. Use of
incompatible wheel assemblies can result in equipment failure and possible injury. Use only
approved wheel assemblies.
WARNING: Use only wheels and wheel nuts that have been designed for current model
year Ford trucks. Aftermarket wheels or wheel nuts may not fit or function correctly, and can
cause personal injury or damage the vehicle.
WARNING: Always wear safety goggles or a face shield when performing any work with
tire and wheel assemblies.
CAUTION: Do not clean aluminum wheels with steel wool, abrasive- type cleaners or
strong detergents. Use Custom Bright Metal Cleaner 8A-19522- A or equivalent meeting Ford
specifications ESR- M5B194-B.
CAUTION: Reduce the air pressure as much as possible by pushing the valve core
plunger in prior to removing the valve core. Avoid working in a position in which the face or
body is directly over a tire in which there is pressure.
When performing any inspection or repair procedures on wheels (1007/1015) and tires, follow the
preceding safety precautions. SECTION 204-
04: Wheels and Tires 2003 Mustang Workshop Manual Klj . 1 ba
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