FORD MUSTANG 2003 Workshop Manual

44. Remove the two nuts from the RH exhaust manifold.
45. Raise and support the vehicle. For additional information, refer to
Section 100 - 02 .
46. NOTE: The manifold will not be removed from the vehicle in this step.
Remove the six exhaust manifold nuts.
47. Lower the vehicle.
48. Remove the generator. For additional information, refer to Section 414 - 02 .
49. Install the special tool. Klj . 10 ba
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50.
NOTE: This step will allow removal of the exhaust manifold through the bottom and access for
the installation of the engine lift brackets.
Using a suitable floor crane, raise the engine to remove the exhaust manifold.
51. Install the RH and LH special tool.
52. NOTE: Before carrying out this step it will be necessary to support the transmission with a floor
jack and a block of wood.
Install the special tool. Klj . 11 ba
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53. Separate the harness from the bracket.
zRaise the engine slightly to gain access to the transmission wiring support bracket.
54. NOTE: Adjust the transmission support jack as necessary to aid in the removal of the engine.
Using the special tool, remove the engine from the vehicle. Klj . 12 ba
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DISASSEMBLY
Engine
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Special Tool(s)
Impact Slide Hammer
100-
001 (T50T-100- A) Remover, Crankshaft Rear Oil
Slinger
303-
514 (T95P-6701- AH) Remover, Crankshaft Rear Oil
Seal
303-
519 (T95P-6701- EH) Remover, Crankshaft Vibration
Damper
303-
009 (T58P-6316- D) Installer, Connecting Rod
303-
442 (T93P-6136- A) Remover, Crankshaft Front Oil
Seal
303-
107 (T74P-6700- A) Engine Lift Bracket Set
303-
DS086 -(D93P- 6001-EA) Cylinder Ridge Reamer
303-
016 (T64L-6011- EA) Klj . 1 ba
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1. Remove the flywheel.
2. Remove the separator plate.
3. Using the special tools, remove the crankshaft rear oil slinger. Compressor, Valve Spring
(Exhaust)
303-
567 (T97L-6565- AH) Remover/Installer, Cylinder
Head
303-
572 (T97T-6000- A) Klj . 2 ba
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4. Using the special tools, remove the rear main seal.
5. Remove the rear seal retainer plate.
6. Mount the engine on a work stand.
7.
NOTE: RH shown, LH similar.
Remove the RH and LH lifting eyes. Klj . 3 ba
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8. Remove the breather tube.
9. Disconnect the differential pressure feedback EGR electrical connector.
10. Disconnect the hoses from the differential pressure feedback EGR transducer (9J434).
11. Remove the EGR vacuum regulator solenoid. 1. Remove the vacuum hoses.
2. Remove the electrical connector.
3. Remove the bolts. Klj . 4 ba
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12. Disconnect the exhaust gas recirculation (EGR) tube from the EGR valve.
13. Disconnect the positive crankcase ventilation (PCV) hose from the base of the throttle body.
14. Disconnect the PCV valve hose.
15. Remove the engine wiring harness. Klj . 5 ba
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16. Disconnect the vacuum line to the fuel pressure sensor. Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8)
5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor
15 — To body
16 — To heated oxygen sensor (2)
17 — Engine bulkhead connector
18 — To low coolant sensor
19 — To body
20 — To power distribution box
21 — To body Klj . 6 ba
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17. Remove the throttle body bolts.
18.
NOTE: The gasket is reusable if not damaged.
Remove the throttle body and adapter as an assembly. zInspect and clean the sealing surfaces.
19. Remove the ignition coils.
20. Remove the radio interference capacitors. Klj . 7 ba
242003 Mustang Workshop Manual
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