belt FORD MUSTANG 2003 Workshop Manual

SPECIFICATIONS
SECTION 501-
18: Convertible Top 2003 Mustang Workshop Manual General Specifications
Item Specification
Mercon® multi-
purpose automatic transmission fluid XT -2-QDX —
Torque Specifications Description Nm lb-
ft lb-
in Cylinder mounting nut 23 17 —
Rail seal screws 3 — 27
Side rail bolts 63 46 —
Cylinder upper mounting bolt 17 13 —
Cylinder retaining bolts 22 16 —
Front safety belt retractor bolts and nut 30 20 —
Front seal screws 5 — 44
Cylinder rod mounting bolts 12 9 —
Side rail to header bolts 23 17 —
Tacking strip nuts 7 — 62
Hydraulic line to lift cylinder nuts 9 — 80
Hydraulic line to motor nuts 12 9 —
B-
Hinge lock nut 4 — 35
Balance linkage bolts 22 16 —
Adjusting cam set screw 6 — 53 Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Convertible Top Assembly —
Side Rail, Folding Top
1. Remove the side quarter trim panel. For additional information, refer to Section 501 - 05 .
2. If necessary, remove the bolts.
3. Remove the nut and bolts and position the front safety belt retractor aside.
4. Remove the two cylinder rod mounting bolts. 5. Remove the cylinder rod mounting nut. SECTION 501-
18: Convertible Top 2003 Mustang Workshop Manual Klj . 1 ba
122003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

20. Position the cylinders and install the nuts.
21. Install the two cylinder rod mounting bolts.
22. Install the front safety belt retractor.
23. Install the bolts. Klj . 11 ba
122003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

4. Starting at the center of the lower rear tacking strip, align the top edge of the rear belt to the
reference line and staple.
5. Repeat the procedure for both rear tacking strip sides.
6. Position and staple the water diverter.
7. If necessary, align the elastic straps with the edge of the rear window glass assembly and staple in place. Klj . 4 ba
62003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

SPECIFICATIONS
SECTION 501-
20A: Safety Belt System 2003 Mustang Workshop Manual Torque Specifications
Description Nm lb-
ft D-
Ring bolt 40 30
Front safety belt retractor bolt, convertible only 30 22
Front safety belt retractor nut, convertible only 30 22
Safety belt retractor bolt 40 30
Safety belt buckle to seat frame nut 40 30
Safety belt buckle to floorpan bolt 40 30
Safety belt anchor bolt 40 30
Tether anchor bolts 20 15 Klj . 1 ba
12003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

DESCRIPTION AND OPERATION
Safety Belt System
WARNING: All safety belt assemblies include retractors, buckles, front seat belt buckle
support assemblies (slide bar, if so equipped), shoulder belt height adjuster (if equipped), child
safety seat tether bracket assemblies (if equipped) and attaching hardware should be inspected
after any collision. Ford recommends new safety belt assemblies be installed unless a qualified
technician finds the assemblies show no damage and operate correctly. Safety belt assemblies
not in use during a collision should also be inspected and new assemblies installed if either
damage or incorrect operation is noted.
WARNING: Each seating position in the vehicle has a specific safety belt assembly which
consists of one buckle and one tongue. The safety belt assembly is designed to be used as a
pair and is not to be used across seating positions.
A continuous- loop, single retractor active restraint system is used on this vehicle for both the front
seats and the rear seats.
Safety Belt, Lap/Shoulder— Dual Locking Mode
WARNING: Rear- facing infant seats should never be placed in the front seats. Failure to
follow these instructions may result in personal injury.
The dual locking mode retractor on the shoulder belt portion of the combination lap/shoulder safety belt
for the front seat passenger and rear seat outboard passengers operates in two ways:
1. In the vehicle- sensitive (emergency locking) mode, the shoulder belt retractor will allow the
occupant freedom of movement, locking tightly only on hard braking, hard cornering or impacts
of approximately 8 km/h (5 mph) or more. The front and rear outboard safety belt retractors can
also be made to lock by pulling/jerking on the belt.
2. In the automatic locking mode, the shoulder belt retractor locks automatically and remains locked when the combination lap/shoulder safety belt is buckled, restricting occupant
movement. This mode provides tight lap/shoulder belt fit on the occupant and on a child safety
seat or infant carrier installation restraint.
When the combination lap/shoulder belt is unbuckled and allowed to retract completely, the retractor
switches to the vehicle sensitive (emergency) locking mode.
The automatic locking mode must be used when installing a child safety seat on the front passenger
seat and rear outboard seats where dual locking retractors are provided.
Safety Belt Warning System
The safety belt warning indicator illuminates and a chime sounds to remind the occupants to fasten
their safety belts.
The conditions of operation for the safety belt warning indicator and chime are as follows:
zIf the driver safety belt is not buckled before the ignition switch is turned to ON, then the safety
belt warning indicator illuminates for one to two minutes and the warning chime sounds for four
to eight seconds.
SECTION 501-
20A: Safety Belt System 2003 Mustang Workshop Manual Klj . 1 ba
32003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

z
If the driver safety belt is buckled while the warning indicator is illuminated and the reminder
chime is sounding, then the safety belt warning indicator and reminder chime turn off.
z If the driver safety belt is buckled before the ignition switch is turned to ON, then the safety belt
warning light will turn on for 3 seconds and then off. The indicator chime will remain off.
Belt Minder (if equipped)
The Belt Minder feature is a supplemental warning to the safety belt warning function. This feature
provides additional reminders to the driver that the driver's safety belt is unbuckled by intermittently
sounding a chime and illuminating the safety belt warning lamp in the instrument cluster.
Safety Belt Extension
A safety belt that is too short even when fully extended can be lengthened. The safety belt extension
(611C22) is available. This assembly will add approximately 20 cm (8 inches) to the length of the
safety belt. Use the safety belt extension only if the safety belt is too short when fully extended. Do not
use the safety belt extension to alter the fit of the shoulder belt across the torso. Safety belt extensions
are available at no cost from any authorized Ford or Lincoln- Mercury dealer.
Lower Anchors and Tethers for Children (LATCH)
The lower anchors and tethers for children (LATCH) system is a standarized and uniform attachment
system for installing child safety seats in passenger vehicles. LATCH- equipped child safety seats have
two lower attachments that connect to the vehicle portion of the LATCH system.
The vehicle portion of the system consists of two attachment points (6- mm wires) bolted to the floor
pan at both second row outboard seating positions. The attachment points protrude from the biteline
between the seat cushion and seat backrest.
If a child safety seat was in use during a collision, inspect the vehicle portion of the system for
damage. If any of the attachment points (6- mm wires) are damaged, a new one must be installed. See
the appropriate removal and installation procedure in this section for service.
Attaching Safety Seats with Tether Straps
Some manufacturers make child safety seats that include a tether strap that goes over the back of the
vehicle seat and attaches to an anchoring point. Other manufacturers offer the tether strap as an
accessory. Contact the manufacturer of the child safety seat for information about ordering a tether
strap. If... Then...
The driver's safety belt is not buckled
approximately 5 seconds after the safety
belt warning light has turned off... The Belt Minder feature is activated —
the safety belt
warning light illuminates and the warning chime sounds for
6 seconds every 30 seconds, repeating for approximately
5 minutes or until safety belt is buckled. The driver's safety belt is buckled while
the safety belt indicator light is
illuminated and the safety belt warning
chime is sounding... The Belt Minder feature will not activate.
The driver's safety belt is buckled before
the ignition switch is turned to the ON
position... The Belt Minder feature will not activate. Klj . 2 ba
32003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

WARNING: It is important that the bolt/anchor be securely tightened to specification.
Otherwise, the child's safety seat may not be correctly secured and the child could be injured
in case of a sudden stop or accident.
Instructions for installing the child safety belt anchor tether kit are included in the kit with the tether
attachment. Klj . 3 ba
32003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

DIAGNOSIS AND TESTING
Safety Belt System
Inspection and Verification
1. Verify the customer's concern by operating the active restraint system to duplicate the condition.
2. Inspect to determine if any of the following mechanical or electrical concerns apply:
3. If the inspection reveals an obvious concern(s) that can be readily identified, repair as required. With the exception of removing a twist from the safety belt webbing, do not attempt to repair a
component of the safety belt system; new components must be installed.
4. If the concern remains after the inspection, determine the symptom. GO to Symptom Chart .
Symptom Chart SECTION 501-
20A: Safety Belt System 2003 Mustang Workshop Manual Visual Inspection Chart
Mechanical Electrical
z
Inspect the safety belt webbing for
integrity. z
Open fuse.
z Bare, broken or disconnected wire.
z Connector not tightly engaged.
z Safety belt warning indicator lamp burned out or
broken.
Symptom Chart Condition
Possible Sources Action
z The safety belt warning
chime does not operate, the
safety belt warning indicator
lamp is OK z
Virtual
image
cluster
(VIC).
z Circuitry.
z Driver seat
module. z
REFER to Section 413 -
01 .
z The safety belt warning
indicator lamp does not
operate, the safety belt
warning chime is OK z
Burned- out
bulb.
z Circuitry.
z Driver seat
module. z
REFER to Section 413 -
01 .
z Neither the safety belt
warning chime nor the
safety belt warning indicator
lamp operates z
Safety belt
buckle
switch.
z Driver seat
module. z
REFER to Section 413 -
01 . Klj . 1 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

Component Test
Carry out the appropriate Functional Test(s) as determined in Inspection and Verification.
Functional Test I (Buckle and Tongue)
The safety belt buckle and tongue assembly must operate freely during the latching and unlatching
function. Fasten the safety belt by inserting the tongue (male portion) into the buckle (female portion).
1. Verify the following during the latching sequence: zTongue insertion is not hindered by excessive effort.
z A click is heard when the buckle latches the tongue.
2. Verify the system integrity by forcefully pulling on the belt webbing.
3. Unlatch the belt by fully depressing the buckle release button, and allowing the belt to release and retract.
4. Verify the following during the unlatching process: zPush-button depression does not require excessive effort.
z Tongue can be removed easily from the buckle.
5. Repeat the above steps three times.
6. If the inspection reveals an obvious concern(s) that can be readily identified, service as required. Do not attempt to carry out any repair on the buckle and tongue assembly. If a
concern exists with either component, a new safety belt buckle and safety belt and retractor
assembly must be installed.
Functional Test II (Retractor)
The safety belt and retractor assembly must be freely operational for extraction and retraction of the
safety belt webbing between full extension and in- vehicle stowed positions.
1. Extract and retract the safety belt between the full extension and stowed positions.
2. Verify the retractor operates without excessive effort or binding.
3. Install a new safety belt buckle retractor and tongue assembly if no obvious concerns are noticed and the complaint has been verified. z
Circuitry.
z Excessive pressure on the
occupant during normal
wear, the webbing cannot
be extracted, excessive
slack in webbing does not
retract z
Front safety
belt retractor
and tongue.
z Rear safety
belt retractor
and tongue. z
Carry out the Functional
Test. REFER to
Component Test.
INSTALL a new retractor
and tongue if necessary. Klj . 2 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...