FORD MUSTANG 2003 Workshop Manual

Page 1951 of 4378

6. Install the battery supply wire, tighten the nut and close the cover.
7. Connect the fuel pressure sensor and the vacuum hose.
8. Connect the EGR pressure transducer electrical connector.
9. Connect the following connectors:
zGround wire
z Exhaust vacuum regulator (EVR) Klj . 9 ba
142003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Page 1952 of 4378

10. Connect the following connectors:
zLH fuel injectors
z LH ignition coils
11. Connect the following generator connectors: zVoltage regulator
z Battery supply
12. Install the wiring harness retainers to the power steering reservoir bracket.
13. Connect the following connectors: zLH radio ignition interference capacitor
z CMP sensor 14. Connect the coolant reservoir electrical connector. Klj . 10 ba
142003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Page 1953 of 4378

15. Raise the vehicle.
16. Connect the LH (HO2S) electrical connector.
17. Connect the RH (HO2S) electrical connector.
18. Connect the A/C compressor clutch electrical connector.
19. Connect the CKP electrical connector. Klj . 11 ba
142003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Page 1954 of 4378

20. Lower the vehicle.
21. Connect the 16 pin connector.
22. Connect the following connectors:
zECT sensor
z RH radio ignition interference capacitor
23. Connect the following connectors: zPCV hose
z Four fuel injectors
z Four ignition coils Klj . 12 ba
142003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Page 1955 of 4378

24. Connect the following connectors:
zIAC valve
z TP sensor
25. Install the wiring harness retainers to the dash panel.
26. Connect the 42 pin connector.
27. Connect the air cleaner outlet tube.
28. Connect the battery ground cable. Klj . 13 ba
142003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Page 1956 of 4378

Klj . 14 ba
142003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Page 1957 of 4378

REMOVAL AND INSTALLATION
Fuel Injection Supply Manifold
Removal
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtures are always present
and may be ignited. Failure to follow these instructions may result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is
not running. Before working on or disconnecting any of the fuel lines or fuel system
components, the fuel pressure must be relieved. Failure to follow these instructions may result
in personal injury.
1. Disconnect the battery ground cable (14301). For additional information, refer to Section 414 -
01 .
2. Disconnect the air cleaner outlet tube. For additional information, refer to Section 303 - 12 .
3. Relieve the fuel pressure. For additional information, refer to Section 310 - 00 .
4. Disconnect the fuel line. For additional information, refer to Section 310 - 00 .
5. Remove the throttle body (9E926). For additional information, refer to Throttle Body in this
section.
6. Remove the idle air control (IAC) hose and position it out of the way.
7. Remove the positive crankshaft ventilation (PCV) hose.
SECTION 303-
04B: Fuel Charging and Controls — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
82003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Page 1958 of 4378

8. Disconnect the four RH fuel injector electrical connectors.
9. Disconnect the IAC electrical connector and the main chassis vacuum hose.
10. Remove the hose.
11. Squeeze the two locking tabs, and remove the accelerator cable and the speed control cable (if equipped) and position aside.
12. Disconnect the fuel pressure sensor electrical connector and the vacuum hose. Klj . 2 ba
82003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Page 1959 of 4378

13. Disconnect the ground wire.
14. Disconnect the LH fuel injector electrical connectors.
15. Remove the exhaust vacuum regulator (EVR) solenoid vacuum lines.
16. Remove the bolts from the EGR pressure transducer bracket and position aside. Klj . 3 ba
82003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Page 1960 of 4378

17. Remove the EGR to exhaust manifold tube. For additional information, refer to
Section 303 - 08 .
18. Disconnect the exhaust valve recirculation (EGR) vacuum line.
19. NOTE: The LH side is shown, the RH is similar.
Remove the four bolts and remove the supply manifold with the fuel injectors attached.
Installation 1. NOTE: The LH side is shown, and the RH is similar.
Install the supply manifold and tighten the four bolts.
2. Connect the EGR vacuum line. Klj . 4 ba
82003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Page:   < prev 1-10 ... 1911-1920 1921-1930 1931-1940 1941-1950 1951-1960 1961-1970 1971-1980 1981-1990 1991-2000 ... 4380 next >