wheel FORD MUSTANG 2003 Workshop Manual

REMOVAL AND INSTALLATION
Switch —
Speed Control Actuator
Removal 1. Remove the steering wheel; refer to Section 211 - 04 .
2. Remove the steering wheel rear cover. 1. Remove the screws.
2. Remove the steering wheel rear cover.
3. Remove the ribbon harness from the clips.
4. Remove the horn contact electrical connectors.
5. Remove the right side horn contact. 1. Remove the screws. 2. Remove the contact. SECTION 310-
03: Speed Control 2003 Mustang Workshop Manual Klj . 1 ba
32003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

z
Are the resistances correct? A4 CHECK WIRE BETWEEN HORN RELAY AND HORN
z
Key in OFF position.
z Disconnect: Horn C1262.
z Disconnect: Horn C1261.
z Measure the resistance between the horn relay connector Pin 3,
Circuit 1 (DB), harness side and horn C1261 or horn C1256
harness side; and between the horn relay connector Pin 3, Circuit
1 (DB), harness side and ground.
z Is the resistance less than 5 ohms between the horn relay and
the horns, and greater than 10,000 ohms between the horn
relay and ground? Yes
INSTALL new horns.
TEST the system for
normal operation.
No
REPAIR the circuit.
TEST the system for
normal operation.
A5 CHECK WIRE BETWEEN HORN RELAY AND AIR BAG SLIDING
CONTACT z
Key in OFF position.
z Deactivate the air bag system; refer to Section 501 - 20B .
z Disconnect: Air Bag Sliding Contact C218a.
z Measure the resistance between air bag sliding contact C218a Pin
2, Circuit 6 (YE/LG), harness side and horn relay connector Pin 1,
Circuit 6 (YE/LG) harness side.
z Is the resistance less than 5 ohms? Yes
GO to
A6 .
No
REPAIR the circuit.
TEST the system for
normal operation. A6 CHECK AIR BAG SLIDING CONTACT
z
Disconnect the steering wheel switch harness from the air bag
sliding contact.
z Measure the resistance between upper air bag sliding contact Yes
GO to
A7 . Klj . 3 ba
52003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

PINPOINT TEST B: THE HORN SOUNDS CONTINUOUSLY connector Pin 3, Circuit 6 (component side), and air bag sliding
contact C218a Pin 2, Circuit 6 (component side).
z Is the resistance less than 5 ohms? No
INSTALL a new air
bag sliding contact.
REFER to
Section 501 - 20B . TEST the
system for normal
operation. A7 CHECK THE STEERING WHEEL SWITCH HARNESS
z
Inspect the steering wheel switch harness for chafing, opens or
possible short to ground.
z Is the steering wheel switch harness OK? Yes
INSTALL a new horn
switch. REFER to
Switch
— Horn . TEST
the system for normal
operation.
No
INSTALL a new
steering wheel switch
harness. TEST the
system for normal
operation. Test Step Result / Action to Take
B1 CHECK HORN CIRCUIT 1 (DB)
z
Key in OFF position.
z Disconnect: Horn Relay.
z Does the horn continue to sound? Yes
REPAIR Circuit 1 (DB) for short to battery. TEST
the system for normal operation.
No
GO to
B2 .
B2 CHECK HORN RELAY
z
Check the horn relay; refer to Wiring
Diagrams Cell 149.
z Is the horn relay OK? Yes
REINSTALL the horn relay. GO to
B3 .
No
INSTALL a new horn relay. TEST the system for
normal operation. B3 CHECK CIRCUIT 6 (YE/LG)
z
Disconnect: Air Bag Sliding Contact
C218a .
z Does the horn continue to sound? Yes
GO to
B4 .
No
RECONNECT the air bag sliding contact. GO to
B5 .
B4 CHECK GEM INPUT
z
Disconnect: GEM C201e. Yes Klj . 4 ba
52003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

z
Does the horn continue to sound? REPAIR Circuit 6 (YE/LG). TEST the system for
normal operation.
No
INSTALL a new GEM; REFER to
Section 419 - 10 .
TEST the system for normal operation. B5 CHECK THE AIR BAG SLIDING
CONTACT z
Deactivate the air bag system. Refer
to Section 501 - 20B .
z Disconnect the steering wheel switch
harness from the air bag sliding
contact.
z Does the horn continue to sound? Yes
INSTALL a new air bag sliding contact. REFER to
Section 501
- 20B . TEST the system for normal
operation.
No
GO to B6 .
B6 CHECK STEERING WHEEL SWITCH
HARNESS z
Inspect the steering wheel switch
harness for shorts, opens, or any
damage.
z Is the steering wheel switch
harness OK? Yes
INSTALL a new horn switch. REFER to
Switch —
Horn . TEST the system for normal operation.
No
INSTALL a new steering wheel switch harness.
TEST the system for normal operation. Klj . 5 ba
52003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

The generic electronic module (GEM) is on the ISO 9141 network. The GEM module controls a variety
of systems including one touch down windows, wipers, perimeter anti-
theft, and warning chimes. For
additional information, refer to Section 419 - 10 .
The anti- lock brake control module communicates over the ISO 9141 communication network when
not equipped with traction control and communicates over the SCP communication network when it is
equipped with the traction control option. The anti- lock brake control module controls the brake
pressure to the four wheels to keep the vehicle under control while braking. For additional information
on anti- lock brake control module without traction control, refer to Section 206 - 09A . For additional
information on anti- lock brake control module with traction control, refer to Section 206 - 09B .
The instrument cluster is on the SCP communication network. The instrument cluster displays driver
information. The instrument cluster incorporates the PATS control module functions. For additional
information on the PATS system, refer to Section 419 - 01 . For additional information on the instrument
cluster, refer to Section 413 - 01 .
Inspection and Verification 1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.
3. If the concern remains after the inspection, connect diagnostic tool to the data link connector (DLC) located beneath the instrument panel and select the vehicle to be tested from diagnostic
tool menu. If diagnostic tool does not communicate with the vehicle:
zcheck that the program card is correctly installed.
z check that the correct version of the program card is installed.
z check the connections to the vehicle.
z check the ignition switch position.
If the diagnostic tool still does not communicate with the vehicle, go to Pinpoint Test H. 4. Go to Pinpoint Test PC.
System Precheck Visual Inspection Chart Electrical
z
Central junction box (CJB) Fuse 31 (5A)
z Damaged wiring harness
z Loose or corroded connections
z Anti- lock brake control module without traction control (optional)
z Anti- lock brake control module with traction control (optional)
z Generic electronic module (GEM)
z Restraint control module (RCM)
z Powertrain control module (PCM)
z Instrument cluster Klj . 2 ba
212003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Module —
Passive Anti- Theft Transceiver
Removal
1. CAUTION: Electronic modules are sensitive to electrical charges. If exposed to
these charges, damage may result.
Disconnect the battery ground cable (14301).
2. Remove the ignition switch lock cylinder (11582). 1. Insert the ignition key into the ignition switch lock cylinder and turn to the RUN position.
2. Insert a punch in the access hole of the steering column and press the release tab while
pushing out the ignition switch lock cylinder.
3. Unscrew the tilt wheel handle and shank and remove.
4. Remove the instrument panel steering column opening cover. 1. Remove the screws.
2. Remove the LH instrument panel steering column opening cover.
SECTION 419-
01: Anti-Theft — PATS 2003 Mustang Workshop Manual Klj . 1 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

5.
NOTE: The steering wheel has been removed for clarity.
Remove the upper and lower steering column shrouds. 1. Remove the screws.
2. Remove the lower steering column shroud.
3. Remove the upper steering column shroud.
6. Remove the instrument panel steering column opening cover reinforcement. 1. Remove the bolts.
2. Remove the instrument panel steering column opening cover reinforcement.
7. NOTE: The steering wheel has been removed for clarity.
Remove the anti- theft transceiver module.
1. Remove the screw from the bottom of the transceiver module.
2. NOTE: Only apply pressure or leverage below the key cylinder lower rib.
Disconnect the electrical connector and remove the module. Klj . 2 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

DESCRIPTION AND OPERATION
Body Sealer Types And Applications
Liquid Butyl Sealer
HB Fuller E709-19554-
B or equivalent meeting Ford Specification ESB-M4G162- A:
z Does not run.
z Is fast drying.
z Remains semi-elastic.
z Can be used for seam sealing on the floorpan, wheelhouse, body rocker panels, door openings,
and drip rails.
Caulking Cord
3M Strip Caulk- Black 051135-08578 or equivalent meeting Ford specification ESB-M4G32- A:
z Is a heavy- bodied, plastic base with a filler.
z Is commonly known as perma-gum.
z Is used on spot- welds holes, around moulding clips, and between surfaces not sealed with a
gasket.
Weatherstrip Adhesive
Weatherstrip and Rubber Adhesive E8AZ-19552- A or equivalent meeting Ford specification ESB-
M2G14- A:
z Is a quick drying, strong adhesive designed to hold weatherstripping onto all body panels and
surrounding metal.
Silicone Lubricant
Silicone Lubricant C0AZ-19553-AA meeting Ford specification ESR- M13P4-A:
z Is used to keep the door and the window weatherstrip pliable and soft.
z Should be applied to the weatherstrip at every lubrication period.
z Makes the door easier to close.
z Retards weatherstrip squeaks.
z Retards weatherstrip wear.
z Helps retain door window alignment by reducing friction between the glass frame and the rubber
weatherstrip.
z Should not be used prior to painting.
SECTION 501-
00: Body System — General Information 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Instrument Panel
Removal
CAUTION: Electronic modules are sensitive to static electrical charges. If exposed to
these charges, damage may result.
1. Remove the driver air bag module. For additional information, refer to Section 501 - 20B .
2. Remove the passenger air bag module. For additional information, refer to Section 501 - 20B .
3. Remove the LH front wheel and tire assembly. For additional information, refer to Section 204 -
04 .
4. Position the LH fender splash shield away from the dash panel. 1. Remove the pin- type retainers.
2. Remove the screws.
3. Position the LH fender splash shield away from the dash panel.
5. Disconnect the bulkhead electrical connector from inside the fender opening. 1. Loosen the bolt.
2. Disconnect the bulkhead electrical connector.
6. Release the bulkhead electrical connector from the dash panel.
SECTION 501-
12: Instrument Panel and Console 2003 Mustang Workshop Manual Klj . 1 ba
152003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...

7. Install the LH front wheel and tire assembly. For additional information, refer to
Section 204 - 04 .
8. Remove the floor console. For additional information, refer to Floor Console in this section.
9. Remove the upper RH instrument panel support bolt.
10. Disconnect the antenna in- line connector.
11. Disconnect the climate control vacuum harness connector.
12. Close the glove compartment. Klj . 2 ba
152003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_5108/S3B~us~en~ ...