oil FORD MUSTANG 2003 Workshop Manual

Item Part
Number Description
1 — Engine control sensor wiring —
42 pin electrical
connector 2 — RH heated oxygen sensor (HO2S) electrical
connector
3 — LH heated oxygen sensor (HO2S) electrical
connector
4 — Ground wire electrical connector
5 — LH ignition coil electrical connectors
6 — Fuel pressure sensor electrical connector
7 — Fuel temperature sensor electrical connector
8 — Power distribution box battery feed electrical wire
9 — 2 pin electrical connector
10 — 4 pin electrical connector
11 — Camshaft position sensor (CMP) electrical
connector Klj . 2 ba
32003 Mustang Workshop Manual
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12 — Coolant reservoir bottle electrical connector
13 — Radio ignition interference capacitor electrical
connector
14 — Fuel injector electrical connectors
15 — Exhaust vacuum regulator (EVR) electrical
connector
16 — Differential pressure feedback EGR electrical
connector
17 — RH ignition coil electrical connectors
18 — Ignition coil electrical connectors
19 — Throttle position (TP) sensor electrical connector
20 — Idle air control (IAC) solenoid electrical connector
21 — Voltage regulator electrical connector
22 — Engine coolant temperature (ECT) electrical
connector
23 — Generator battery electrical connector
24 — Radio ignition interference capacitor electrical
connector
25 — Crankshaft position (CKP) sensor electrical
connector
26 — Air conditioning compressor clutch electrical
connector
27 — 16 pin electrical connector Klj . 3 ba
32003 Mustang Workshop Manual
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6. Disconnect the following connections:
zFour ignition coils
z Four fuel injectors
z Positive crankcase ventilation (PCV) hose from valve cover.
7. Disconnect the following connectors: zRH radio ignition interference capacitor
z Engine coolant temperature (ECT) sensor 8. Disconnect the 16 pin connector Klj . 2 ba
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18. Disconnect the generator connectors:
zBattery power supply wire
z Voltage regulator
19. Disconnect the following connectors: zLH fuel injectors
z LH ignition coils
20. Disconnect the following connectors: zExhaust vacuum regulator (EVR)
z Ground wire
21. Disconnect the EGR pressure transducer electrical connector. Klj . 5 ba
142003 Mustang Workshop Manual
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10. Connect the following connectors:
zLH fuel injectors
z LH ignition coils
11. Connect the following generator connectors: zVoltage regulator
z Battery supply
12. Install the wiring harness retainers to the power steering reservoir bracket.
13. Connect the following connectors: zLH radio ignition interference capacitor
z CMP sensor 14. Connect the coolant reservoir electrical connector. Klj . 10 ba
142003 Mustang Workshop Manual
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20. Lower the vehicle.
21. Connect the 16 pin connector.
22. Connect the following connectors:
zECT sensor
z RH radio ignition interference capacitor
23. Connect the following connectors: zPCV hose
z Four fuel injectors
z Four ignition coils Klj . 12 ba
142003 Mustang Workshop Manual
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SPECIFICATIONS
SECTION 303-
04C: Fuel Charging and Controls — Cobra 4.6L (4V) 2003 Mustang Workshop Manual General Specifications
Item Specification
Lubricants and Chemicals
SAE 5W-
20 Premium Synthetic Blend Motor Oil, XO-5W20- QSP WSS-
M2C153- H
Torque Specifications Description Nm lb-
in Battery ground bolt 10 89
Throttle body bolts 9 80
Fuel injection supply manifold bolts 10 89
42-
pin engine bulkhead electrical connector bolt 6 53
Ignition coil cover bolts 10 89
Battery supply wire nut to power distribution box 8 71
Battery supply wire nut to generator 8 71 Klj . 1 ba
12003 Mustang Workshop Manual
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REMOVAL AND INSTALLATION
Fuel Charging Wiring Harness
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtures are always present
and can ignite. Failure to follow these instructions can result in personal injury.
1. Disconnect the battery ground cable.
2. Remove the exhaust gas recirculation (EGR) valve and the exhaust manifold to EGR valve tube. For additional information, refer to Section 303 - 08 .
3. Remove the bolts and the LH ignition coil cover.
4. Disconnect the LH ignition coil electrical connectors. 5. Disconnect the barometric pressure (BARO) sensor electrical connector. SECTION 303-
04C: Fuel Charging and Controls — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Klj . 1 ba
72003 Mustang Workshop Manual
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14. Disconnect the throttle position (TP) and the idle air control (IAC) valve electrical connectors.
15. Disconnect the accelerator cable, and if equipped, the speed control cable.
16. Remove the nuts and the throttle body spacer assembly.
17. Remove the bolts and the RH ignition coil cover.
18. Disconnect the RH ignition coil electrical connectors. Klj . 4 ba
72003 Mustang Workshop Manual
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REMOVAL AND INSTALLATION
Fuel Injection Supply Manifold and Fuel Injector
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel related components. Highly flammable mixtures are always present
and can ignite. Failure to follow these instructions can result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is
not running. Before working on or disconnecting any of the fuel lines or fuel system
components, the fuel system pressure must be relieved. Failure to follow these instructions
can result in personal injury.
1. Disconnect the battery ground cable.
2. Remove the air cleaner outlet tube. For additional information, refer to Section 303 - 12 .
3. Release the fuel pressure. For additional information, refer to Section 310 - 00 .
4. Disconnect the fuel supply hose spring lock coupling. For additional information, refer to Section 310 - 00 .
5. Remove the exhaust gas recirculation (EGR) valve and the exhaust manifold- to-EGR valve
tube. For additional information, refer to Section 303 - 08 .
6. Remove the throttle body and spacer assembly.
7. Disconnect the vacuum hose.
SECTION 303-
04C: Fuel Charging and Controls — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Material
Item Specification
SAE 5W-
20 Premium Synthetic
Blend Motor Oil
XO- 5W20- QSP WSS-
M2C153-
H Klj . 1 ba
42003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...