wheel bolts FORD MUSTANG 2003 Service Manual

Disassembly
1. Remove the bolts and the flywheel.
2. Using the special tool, remove the rear oil slinger.
3. Using the special tool, remove the rear main seal. 303-
567 (T97P-6565- AH) Remover, Crankshaft Front Oil
Seal
303-
107 (T74P-6700- A) Klj . 2 ba
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60. Remove the crankshaft position sensor pulse wheel.
61.
NOTE: Make sure the base circle of the camshaft is facing the roller follower being removed.
Using the special tool, remove the 32 roller followers.
62. Remove the bolts and the RH and LH timing chain tensioners.
63. Remove the RH and LH timing chain tensioner arms. Klj . 17 ba
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105. Install the flywheel and the bolts.
zTighten the bolts in the sequence shown. Klj . 35 ba
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a
Refer to the procedure. Flexplate bolts 80 59 —
Flywheel bolts 85 63 —
Torque converter nuts 36 27 —
Oil level indicator tube retainer 10 — 89
Primary timing chain guide-
to-engine bolts 10 — 89
Oil pump screen and pickup tube spacer to main bearing stud 25 18 —
Accelerator cable bracket 10 — 89
Belt idler pulley bolt 25 18 —
Sub-
frame brace nuts 41 30 —
Air intake scoop bolts 25 18 —
Air intake scoop bracket bolt 25 18 —
Air intake scoop bracket nuts 25 18 —
Air intake scoop bracket throttle body nut 9 — 80
Exhaust gas recirculation (EGR) vacuum regulator solenoid bolts 10 — 89 Klj . 6 ba
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IN-
VEHICLE REPAIR
Flywheel
Removal 1. Remove the clutch components. For additional information, refer to Section 308 - 01 .
2. Remove the bolts and the flywheel.
Installation 1. To install, reverse the removal procedure.
SECTION 303-
01D: Engine — Mach I 4.6L (4V) 2003 Mustang Workshop Manual Klj . 1 ba
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43. Remove the three bolts and the starter.
Automatic transmission vehicles 44. Remove the flywheel inspection cover.
45. Remove the torque converter nuts. All vehicles Klj . 11 ba
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47. Remove the CKP sensor pulse wheel.
48. Using the special tool, remove the 32 roller followers.
49. Remove the bolts and the RH and LH timing chain tensioners.
50. Remove the RH and LH timing chain tensioner arms. Klj . 15 ba
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Manual transmission vehicles
86. Install the flywheel and the bolts in the sequence shown.
87. Install the clutch and pressure plate. For additional information, refer to Section 308 - 02 . Klj . 29 ba
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32. Install the torque converter nuts.
33. Install the flywheel inspection cover.
34. Install the driveshaft onto the transmission output shaft, aligning the index-
mark in the six
o'clock position.
35. CAUTION: Use new bolts to install the driveshaft. If new bolts are not available,
apply threadlock to the threads of the original bolts.
CAUTION: The driveshaft centering socket yoke fits tightly on the rear axle pinion
flange pilot. To make sure the yoke seats squarely on the flange, tighten the bolts evenly
in the sequence shown.
NOTE: Align the marks made on the flange and driveshaft during removal.
Position the driveshaft and install the driveshaft- to-pinion flange bolts in the sequence shown. Klj . 10 ba
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DIAGNOSIS AND TESTING
Manual Transmission and Clutch
Inspection and Verification
It is important to get an accurate description of the concern before any diagnosis can be carried out.
Ask questions as to whether it occurs when hot or cold, during shifting, driving at a particular speed or
in a particular gear. If possible, have the customer demonstrate the concern.
zWith the vehicle at a complete stop, shift through all the gears and evaluate the noise at
different engine rpm. Check for any noises in NEUTRAL at different engine rpm.
Symptom Chart SECTION 308-
00: Manual Transaxle/Transmission and Clutch — General
Information 2003 Mustang Workshop
Manual Symptom Chart
Condition
Possible Sources Action
z Clutch slippage zClutch pedal
sticking.
z Pressure plate
diaphragm
spring damaged
or weakened.
z Clutch pressure
plate damaged.
z Clutch disc
facing damaged
or worn
excessively.
z Clutch disc
facing surface
hardened or oil-
coated.
z Clutch release
hub and bearing
binding.
z Flywheel glazed
or damaged.
z loose pressure
plate to flywheel
bolts z
Go To Pinpoint Test A .
z Clutch chatter or shudder zLoose or worn
engine mount.
z Loose pressure
plate to flywheel
bolts
z Oil on clutch
disc facing.
z Clutch pressure
plate damaged z
Go To Pinpoint Test B . Klj . 1 ba
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