test G FORD MUSTANG 2003 Workshop Manual

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Pinpoint Tests
PINPOINT TEST O: THE FOG LAMPS ARE INOPERATIVE Condition
Possible Sources Action
z The fog lamps are
inoperative z
BJB Fuse 27 (20A).
z CJB Fuse 38 (20A).
z Circuitry.
z Fog lamp relay.
z Fog lamp interrupt
relay.
z Headlamp switch.
z Fog lamp switch.
z Multifunction switch. z
GO to Pinpoint Test O .
z The individual fog lamp is
inoperative z
Fog lamp bulb.
z Circuitry. z
GO to Pinpoint Test P .
z The fog lamps are on
continuously z
Fog lamp relay.
z Circuitry.
z Fog lamp switch. z
GO to Pinpoint Test Q .
Test Step Result / Action
to Take O1 CHECK THE PARK LAMPS
z
Place the headlamp switch in the PARK position.
z Place the multifunction switch in low beam position.
z Do the park lamps illuminate? Yes
Turn off the
headlamp switch.
GO to
O2 .
No
GO to Pinpoint Test L .
O2 CHECK THE FOG LAMP RELAYS
z
Disconnect: Fog Lamp Relay.
z Disconnect: Fog Lamp Interrupt Relay.
z Check the fog lamp relay and fog lamp interrupt relay; refer to Wiring
Diagrams Cell 149.
z Are the relays OK? Yes
GO to
O3 .
No
INSTALL new
relay(s). TEST
the system for
normal
operation. O3 CHECK THE CIRCUIT 12 (LG/BK)
z
Measure the voltage between fog lamp interrupt relay connector Pin 1,
Circuit 12 (LG/BK), harness side and ground. Yes
GO to
O4 .
No
REPAIR the
circuit. TEST the
system for
normal
operation. Klj . 2 ba
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z
Is the voltage greater than 0 volts? O4 CHECK CIRCUIT 275 (YE)
z
Measure the resistance between fog lamp interrupt relay connector Pin
4, Circuit 275 (YE), harness side and fog lamp relay connector Pin 85,
Circuit 275 (YE), harness side.
z Is the resistance less than 5 ohms? Yes
GO to
O5 .
No
REPAIR the
circuit. TEST the
system for
normal
operation. O5 CHECK CIRCUIT 477 (LB/BK) FOR OPEN
z
Measure the voltage between fog lamp relay connector Pin 30, Circuit
477 (LB/BK), harness side and ground.
z Is the voltage greater than 10 volts? Yes
GO to
O6 .
No
REPAIR the
circuit. TEST the
system for
normal
operation. O6 CHECK CIRCUIT 188 (WH/BK)
z
Disconnect: Fog Lamp Switch C240.
z Measure the resistance between fog lamp switch C240 Pin 1, Circuit
188 (WH/BK), harness side and fog lamp relay connector Pin 86,
Circuit 188 (WH/BK), harness side; and between fog lamp switch C240
Pin 1, Circuit 188 (WH/BK), harness side and ground. Yes
GO to
O7 .
No
REPAIR the
circuit. TEST the
system for
normal
operation. Klj . 3 ba
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PINPOINT TEST P: THE INDIVIDUAL FOG LAMP IS INOPERATIVE z
Is the resistance less than 5 ohms? O7 CHECK CIRCUIT 1205 (BK)
z
Measure the resistance between fog lamp interrupt relay connector Pin
2, Circuit 1205 (BK), and ground.
z Is the resistance less than 5 ohms? Yes
GO to
O8 .
No
REPAIR the
circuit. TEST the
system for
normal
operation. O8 CHECK THE FOG LAMP SWITCH
z
Measure the resistance between fog lamp switch C240 Pin 1, Circuit
188 (WH/BK), connector side and fog lamp switch C240 Pin 2, Circuit
14 (BN), connector side with the fog lamp switch on.
z Is the resistance less then 5 ohms? Yes
REPAIR Circuit
478 (TN/OG).
TEST the system
for normal
operation.
No
INSTALL a new
fog lamp switch.
TEST the system
for normal
operation.
Test Step Result / Action to
Take P1 CHECK THE GROUND TO THE FOG LAMP
z
Key in OFF position.
z Disconnect: Inoperative Fog Lamp.
z Measure the resistance between inoperative fog lamp C162 Pin
1 (RH) or C152 Pin 1 (LH), Circuit 1205 (BK), harness side and
ground. Yes
REPAIR Circuit 478
(TN/OG) for open.
TEST the system for
normal operation. Klj . 4 ba
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PINPOINT TEST Q: THE FOG LAMPS ARE ON CONTINUOUSLY z
Is the resistance less than 5 ohms? No
REPAIR Circuit 1205
(BK). TEST the system
for normal operation.
Test Step Result / Action to Take
Q1 CHECK THE FOG LAMP RELAY
z
Disconnect: Fog Lamp Relay.
z Are the fog lamps off? Yes
GO to
Q2 .
No
REPAIR Circuit 478 (TN/OG). TEST the system
for normal operation. Q2 CHECK FOG LAMP RELAY
z
Check the fog lamp relay; refer to
Wiring Diagrams Cell 149.
z Is the fog lamp relay OK? Yes
RECONNECT the fog lamp relay. GO to
Q3 .
No
INSTALL a new fog lamp relay. TEST the system
for normal operation. Q3 CHECK FOG LAMP SWITCH
z
Disconnect: Fog Lamp Switch C240.
z Are the fog lamps off? Yes
INSTALL a new fog lamp switch. TEST the
system for normal operation.
No
REPAIR Circuit 188 (WH/BK) for short. TEST the
system for normal operation. Klj . 5 ba
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DIAGNOSIS AND TESTING
Reversing Lamps
Refer to Wiring Diagrams Cell
93 , Backup Lamps for schematic and connector information.
Inspection and Verification 1. Verify the customer concern by operating the reversing lamps.
2. Visually inspect for obvious signs of mechanical and electrical damage; refer to the following chart:
3. If the concern is not visually evident, determine the symptom and proceed to Symptom Chart.
Symptom Chart SECTION 417-
01: Exterior Lighting 2003 Mustang Workshop Manual Special Tool(s)
73III Automotive Meter or
equivalent
105-
R0057
Visual Inspection Chart Mechanical Electrical
z
Damaged digital transmission range (DTR)
sensor (automatic transmission [A/T])
z Damaged reversing lamp switch (manual
transmission [M/T]) z
Blown central junction box (CJB)
Fuse 11 (15A)
z Damaged wiring harness
z Loose or corroded connections
z Damaged reversing lamp
z Damaged DTR sensor (automatic
transmission [A/T])
z Damaged reversing lamp switch
(manual transmission [M/T])
Symptom Chart Condition
Possible Sources Action
z The reversing lamps are
inoperative z
CJB Fuse 11 (15A).
z Bulbs.
z Circuitry.
z DTR sensor (A/T).
z Reversing lamp
switch (M/T). z
GO to Pinpoint Test R . Klj . 1 ba
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Pinpoint Tests
PINPOINT TEST R: THE REVERSING LAMPS ARE INOPERATIVE z
The individual reversing lamp
is inoperative z
Bulb.
z Circuitry. z
GO to Pinpoint Test S .
z The reversing lamps are on
continuously z
Circuitry.
z DTR sensor (A/T).
z Reversing lamp
switch (M/T). z
GO to Pinpoint Test T .
Test Step Result / Action to Take
R1 CHECK THE VOLTAGE TO THE DTR SENSOR (A/T) OR
THE REVERSING LAMP SWITCH (M/T) z
Key in OFF position.
z Disconnect: DTR Sensor C167 (A/T).
z Disconnect: Reversing Lamp Switch C169 (M/T).
z Key in ON position.
z If equipped with A/T, measure the voltage between DTR
sensor C167 Pin 9, Circuit 1087 (OG), harness side and
ground.
z If equipped with M/T, measure the voltage between
reversing lamp switch C169, Circuit 1087 (OG), harness
side and ground.
z Is the voltage greater than 10 volts? Yes
GO to
R2 .
No
REPAIR the circuit. TEST the
system for normal operation. R2 CHECK CIRCUIT 140 (BK/PK) FOR OPEN
z
Key in OFF position.
z If equipped with A/T, measure the resistance between
DTR sensor C167 Pin 11, Circuit 140 (BK/PK), harness
side and ground. Yes
INSTALL a new DTR sensor
(A/T) or reversing lamp switch
(M/T); REFER to
Section 307 -
01 ,
Section 308 - 03A or
Section 308 - 03B . TEST the Klj . 2 ba
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PINPOINT TEST S: THE INDIVIDUAL REVERSING LAMP IS
INOPERATIVE z
If equipped with M/T, measure the resistance between
reversing lamp switch C169, Circuit 140 (BK/PK), harness
side and ground.
z Is the resistance less than 5 ohms? system for normal operation.
No
GO to
R3 .
R3 CHECK REVERSING LAMPS GROUND
z
Disconnect: Inoperative Reversing Lamp.
z Measure the resistance between LH reversing lamp C451,
Circuit 1205 (BK), or RH reversing lamp C461, Circuit
1205 (BK), harness side and ground.
z Is the resistance less than 5 ohms? Yes
REPAIR Circuit 140 (BK/PK)
for open. TEST the system for
normal operation.
No
REPAIR the circuit. TEST the
system for normal operation.
Test Step Result / Action to
Take S1 CHECK REVERSING LAMPS GROUND
z
Key in OFF position.
z Disconnect: Inoperative Reversing Lamp.
z Measure the resistance between LH reversing lamp C451, Circuit
1205 (BK), or RH reversing lamp C461, Circuit 1205 (BK),
harness side and ground. Yes
REPAIR Circuit 140
(BK/PK) for open.
TEST the system for
normal operation. Klj . 3 ba
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Page 3474 of 4378

PINPOINT TEST T: THE REVERSING LAMPS ARE ON
CONTINUOUSLY z
Is the resistance less than 5 ohms? No
REPAIR the circuit.
TEST the system for
normal operation.
Test Step Result / Action to Take
T1 CHECK THE CONTINUITY OF THE
DTR SENSOR (A/T) OR THE
REVERSING LAMP SWITCH (M/T) z
Key in OFF position.
z Disconnect: DTR Sensor C167
(A/T).
z Disconnect: Reversing Lamp Switch
C169 (M/T).
z Set the parking brake.
z Key in ON position.
z Select REVERSE.
z Are the reversing lamps
illuminated? Yes
REPAIR Circuit 140 (BK/PK) for short to battery.
TEST the system for normal operation.
No
INSTALL a new DTR sensor (A/T) or reversing lamp
switch (M/T); REFER to
Section 307 - 01 ,
Section 308 - 03A , or
Section 308 - 03B . TEST the system for
normal operation. Klj . 4 ba
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Page 3493 of 4378

DIAGNOSIS AND TESTING
Interior Lighting
Refer to Wiring Diagrams Cell
111 , Remote Control Alarm and Lock System for schematic and
connector information.
Refer to Wiring Diagrams Cell 59 , Generic Electronic Module for schematic and connector
information.
Refer to Wiring Diagrams Cell 89 , Courtesy Lamps for schematic and connector information.
Principles of Operation
Battery Saver
The battery saver feature provides automatic shut- off of power to demand and courtesy lamp circuitry.
When the generic electronic module (GEM) detects the ignition switch circuits are in the key OFF or
removed ignition key positions, power will be disabled after individual time- out periods of 30 minutes
for the demand lamps, and 10 minutes for the courtesy lamps. However, the time- out period for the
courtesy lamps changes to 30 minutes when the GEM detects that the luggage compartment lid is ajar
by means of the luggage compartment lid ajar circuit, or if the dome lamp is switched on by means of
the dome lamp circuit. When the GEM detects that the ignition switch is in the RUN, ACC, or START
positions, the battery saver feature is disabled.
The battery saver timer for the demand lamps is reset when the GEM detects that the ignition switch is
in the OFF or key out positions or when the GEM detects any one of the following conditions:
zthe driver or passenger door becomes ajar, as detected by the door ajar circuit
z the luggage compartment lid becomes ajar, as detected by the luggage compartment lid ajar
circuit
z the dome lamp switch is activated, as detected by the dome lamp switch circuit
The battery saver timer for the courtesy lamps is reset when the GEM detects that the ignition switch is
in the OFF or key out positions or when the GEM detects the driver or passenger door becomes ajar SECTION 417-
02: Interior Lighting 2003 Mustang Workshop Manual Special Tool(s)
73 Digital Multimeter or
equivalent
105-
R0051 Worldwide Diagnostic System
(WDS)
418-
F224,
New Generation STAR (NGS)
Tester
418- F052, or equivalent scan
tool Klj . 1 ba
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Page 3495 of 4378

4. If the concern remains after the inspection, connect the scan tool to the data link connector
(DLC) located beneath the instrument panel and select the vehicle to be tested from the scan
tool menu. If the scan tool does not communicate with the vehicle:
zcheck that the program card is correctly installed.
z check the connections to the vehicle.
z check the ignition switch position.
5. If the scan tool still does not communicate with the vehicle, refer to the scan tool manual.
6. Carry out the DATA LINK DIAGNOSTIC TEST. If the scan tool responds with: zCKT914, CKT915 or CKT70 = ALL ECUS NO RESP/NOT EQUIP, refer to Section 418 -
00 .
z NO RESP/NOT EQUIP for GEM, go to Pinpoint Test A.
z SYSTEM PASSED, retrieve and record the continuous diagnostic trouble codes (DTCs),
erase the continuous DTCs and carry out self- test diagnostics for the GEM.
7. If the DTCs retrieved are related to the concern, go to GEM Diagnostic Trouble Code (DTC) Index to continue diagnostics.
8. If no DTCs related to the concern are retrieved, proceed to Symptom Chart to continue diagnostics.
GEM Diagnostic Trouble Code (DTC) Index Visual Inspection Chart Mechanical Electrical
z
Switch(es) z
CJB Fuses:
„7 (20A)
„ 32 (15A)
„ 39 (5A)
z Wiring harness
z Connections
z Lamps
z Circuitry
GEM Diagnostic Trouble Code (DTC) Index DTC Description Source Action
B1322 Driver Door Ajar Circuit
Short to Ground GEM REFER to
Section 417 - 02 .
B1330 Passenger Door Ajar Circuit
Short to Ground GEM REFER to
Section 417 - 02 .
B1334 Decklid Ajar Rear Door
Circuit Short to Ground GEM REFER to
Section 417 - 02 .
B1342 ECU Is Defective GEM CLEAR the DTC. Retrieve the DTCs. If DTC B1342 is
retrieved, INSTALL a new GEM. For additional information, REFER to Section 419 - 10 .
B1397 Power Door unlock Circuit
Short to Battery GEM REFER to
Section 501 - 14B .
B1405 Driver Power Window Down
Circuit Short to Battery GEM REFER to
Section 501 - 11 . Klj . 3 ba
162003 Mustang Workshop Manual
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