vacuum FORD MUSTANG 2003 Repair Manual

16. Disconnect the vacuum line to the fuel pressure sensor. Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8)
5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor
15 — To body
16 — To heated oxygen sensor (2)
17 — Engine bulkhead connector
18 — To low coolant sensor
19 — To body
20 — To power distribution box
21 — To body Klj . 6 ba
242003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

86. Position the throttle body and install the bolts, tighten in the sequence shown.
87. Connect the vacuum line to the fuel pressure sensor.
88. Connect the PCV hose.
89. Connect the PCV hose to the base of the throttle body. Klj . 31 ba
362003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

90. Connect the EGR tube to the EGR valve.
91. Install the EGR vacuum regulator solenoid.
1. Install the vacuum hoses.
2. Install the electrical connector.
3. Install the bolts.
92. Connect the hoses from the differential pressure feedback EGR transducer.
93. Connect the differential pressure feedback EGR electrical connector. Klj . 32 ba
362003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

96. Install the RH and LH special tools.
97. Using the special tool, remove the engine from the stand.
98. Using the special tool, install the crankshaft rear main seal.
zLubricate the oil seal using clean engine oil. 5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor
15 — To body
16 — To heated oxygen sensor (2)
17 — Engine bulkhead connector
18 — To low coolant sensor
19 — To body
20 — To power distribution box
21 — To body Klj . 34 ba
362003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

61. Connect the vacuum line to the fuel pressure sensor.
62. Install the positive crankcase ventilation (PCV) valve and hose as an assembly.
63. Connect the PCV hose to the base of the throttle body.
64. Connect the EGR tube to the EGR valve. Klj . 21 ba
252003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

65. Install the EGR vacuum regulator solenoid.
1. Install the vacuum lines.
2. Install the electrical connector.
3. Install the bolts.
66. Connect the hoses from the differential pressure feedback EGR transducer.
67. Connect the differential pressure feedback EGR electrical connector.
68. Install the breather tube. Klj . 22 ba
252003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

69. Install the engine control sensor wiring.
Item Part Number Description
1 — To crankshaft position sensor
2 — To A/C compressor
3 — To radio ignition interference capacitor (2)
4 — To fuel injectors (8)
5 — To ignition coils (8)
6 — To engine coolant temperature sensor
7 — To throttle position sensor
8 — To idle air control valve
9 — To EGR vacuum regulator
10 — To differential pressure feedback EGR
11 — To fuel pressure regulator
12 — Fuel injection ground
13 — To generator
14 — To camshaft position sensor Klj . 23 ba
252003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

40. Connect the heater water hoses.
41. Connect the climate control vacuum supply lines.
42. Position the cables and install the bracket.
43. Connect the throttle cable, speed control actuator cable and the return spring. Klj . 11 ba
132003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

a
Refer to the procedure. Oil pan-to-
engine front cover bolts a — — —
Oil pump-
to-cylinder block bolt 10 — 89
Radio ignition interference capacitor bolts 25 18 —
Oil pump screen and pickup tube-
to-main bearing cap stud spacer bolt 25 18 —
Water pump pulley bolts 25 18 —
Throttle body spacer nuts 25 18 —
Vacuum accessory bracket fasteners 10 — 89
Valve cover bolt 10 — 89
Wiring harness support bracket 25 18 —
Water pump-
to-cylinder block bolt 25 18 —
EGR valve to exhaust manifold tube nuts 40 30 —
Power steering pump to engine 25 18 —
Power steering hose bracket nut 25 18 —
Power steering reservoir bracket fasteners 10 — 89
Supercharger degas bottle bolts 10 — 89
Camshaft cap cluster to cylinder head 10 — 89
Timing chain tensioner bolts—
primary 25 18 —
Timing chain tensioner bolts—
secondary 10 — 89
Ignition coil cover bolts 10 — 89
Generator mounting bracket retainers 10 — 89
Oil level indicator tube retainer 10 — 89
Primary timing chain guide-
to-engine bolts 10 — 89
Oil pump screen and pickup tube spacer to main bearing stud 25 18 —
Belt idler pulley bolt 25 18 —
Subframe brace nuts 41 30 — Klj . 5 ba
62003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Item Part Number Description
1 6F066 Supercharger assembly
2 N806154 Screws (2 req'd)
3 9F715 Idle air control valve
4 — Idle air control valve gasket
5 9P697 Spacer assembly
6 9E936 Throttle body gasket
7 9E926 Throttle body
8 — Bolts (4 req'd)
9 — Bolts (2 req'd)
10 9E926 Throttle position sensor
11 N804178 Nuts (4 req'd)
12 — Studs (4 req'd)
13 — Spacer assembly gasket
14 9D475 Exhaust gas recirculation valve
15 — Stud
16 9D477 Exhaust gas recirculation tube
17 — Manifold absolute pressure sensor
18 9J460 Differential pressure feedback EGR system
19 9J459 Exhaust gas recirculation vacuum regulator
20 9J472 Vacuum accessory bracket Klj . 4 ba
162003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...