torque FORD S-MAX 2006 Service Manual Online

Anti-Lo\bk Cont\fol - F\font Wheel Speed
Senso\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\fwheel\f\bnd\ftire.\f
Re
fer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Torque:\b 5\fNm
\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
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Anti-Lo\bk Cont\fol - Rea\f Wheel Speed
Senso\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
In

stallation 1. Cle\bn\fthe\fsensor,\felectric\bl\fconnector\f\bnd\fthe\f
\bre
\b\f\bround\fthe\fsensor.\f
2. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\br

e\fse\bled.\f 5. Using\f\b\flint-free\fcloth,\fcle\bn\fthe\fsensor\fO- ri
ng\fgroove\f\bnd\fthe\fsensor\fbolt\fhousing.\f
1. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fsensor\fhousing\fis\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b
m\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f Position\fthe\fsensor.\f
3. WARNING:\fOnly\fuse\fmoder\bte\fforce\f
wh
en\finst\blling\fthe\fsensor.\f
4. \f\f 1.Torque:\b 5\fNm
\f
\f\f
\f\f
\f\f
\f\f
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6. Remove\fthe\fb\bttery.\fRefer\fto:\fB\bttery\f(414-
01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
7. Torque:\b 12\fNm
\f
8. Torque:\b 12\fNm
\f
9. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
s e

\bled.\f
NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\ftubes\fto\f\bid\f
inst\bll\btion.\f Torque:\b 6\f
mm\fbr\bke\ftubes\f14\fNm
\f
8\fmm\fbr\bke\ftubes\f18\fNm
\f
10. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
se
\bled.\f
Torque:\b 14\fNm
\f
\f
\f\f
\f\f
\f\f
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Installation 11.
Torque:\b 9
\fNm\f
12. Torque:\b 9\fNm
\f
1. CAUTIONS:\f
If\f\bccident\blly\fdropped\for\fknocked\finst\bll\f\b\fnew\f
hydr\bulic\fcontrol\funit\f(HCU)\f\bnd\fmodule\f\bssembly.
The\fbl\bnking\fc\bps/plugs\fmust\fnot\fbe\fremoved\f
until\fthe\fbr\bke\ftubes\f\bre\fre\bdy\fto\fbe\fconnected.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Bleed\fthe\fbr\bke\fsystem.\f\f
Refer\fto:\fBr\bke\fSystem\fPressure\fBleeding\f(206-00\f
Br\bke\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
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Installati\bn Re\f\bval
Pneumat\bc vacuum \fun
Anti-L\bck C\bntr\bl - Anti-L\bck Brake
Syste\f (ABS) M\bduleS-MAX/Galaxy 2006.5 (02/2006-) Pr\bnt
Re\f\bval and Installati\bn
Materials
Gen

eral Equip\fent
NameSpec\bf\bcat\bo\f
Spo\bler Adhes\bve K\bt 2 ComponentWSK-M5B401-A1 / 2U7J-M2G376-AA
Ford approved d\ba\fnost\bc tool 1. Remove the hydraul\bc control un\bt (HCU).
Refer to: Hydraul\bc Control Un\bt (HCU) (206-09A
Ant

\b-Lock Control, Removal and Installat\bon).
2.
3. Clean the HCU contact surface.
Material\b Spo\bler Adhes\bve K\bt 2 Component (WSK-
M5B

401-A1 / 2U7J-M2G376-AA)
4. R

emove all traces of the cleaner and fore\b\fn
mater\bal.
General \fquipment\b Pneumat\bc vacuum \fun
1. WARNING: Make sure that the module \bs
co

rrectly located on the hydraul\bc control un\bt
(HCU).
CAUTIONS:
If acc\bdentally dropped or knocked \bnstall
a new module.
Take extra care not to dama\fe the seal.
NOTE: Make sure that the seal \bs correctly
located. Torque\b
0.

5 Nm

1.0 Nm

1.5 Nm

2.0 Nm

2.5 Nm

Sta\fe 1:
Sta\fe 2:
Sta\fe 3:
Sta\fe 4:
Sta\fe 5:


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Anti-Lo\bk Cont\fol - Stability Assist -
Stability Assist ModuleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Mate\fials
Gen

e\fal Equipment
Removal
I n

stallation
NameSpec\bf\bcat\bo\f
Spoiler\fAdhesive\fKit\f2\fComponentWSK-M5B401-A1\f/\f2U7J-M2G376-AA
Pneum\btic\fv\bcuum\fgun
Worldwide\fDi\bgnostic\fSystem\f(WDS) 1. Remove\fthe\fhydr\bulic\fcontrol\funit\f(HCU).\f\fRefer\fto:\f Hydr\bulic\fControl\fUnit\f(HCU) \f(206-09A\f
An t

i-Lock\fControl,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. \f
3. Cle\bn\fthe\fHCU\fcont\bct\fsurf\bce.\f
Material\b Spoiler\fAdhesive\fKit\f2\fComponent\f
(WS

K-M5B401-A1\f/\f2U7J-M2G376-AA) \f
4. R

emove\f\bll\ftr\bces\fof\fthe\fcle\bner\f\bnd\fforeign\f
m\bteri\bl.\f\f
General \fquipment\b Pneum\btic\fv\bcuum\fgun\f
1. WARNINGS:\f
M\b

ke\fsure\fth\bt\fthe\fmodule\fis\fcorrectly\f
loc\bted\fon\fthe\fhydr\bulic\fcontrol\funit\f(HCU).\f
A\fnew\fse\bl\fis\frequired\f\bg\bin\fonce\fthe\f
se\bl\fh\bs\ftouched\fthe\fm\bting\ff\bces\f\bnd\fthe\f
component\fis\fthen\fremoved\f\bnd\finst\blled\f
\bg\bin.\f
CAUTIONS:\f
If\f\bccident\blly\fdropped\for\fknocked\finst\bll\f
\b\fnew\fmodule.\f
T\bke\fextr\b\fc\bre\fnot\fto\fd\bm\bge\fthe\fse\bl.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
Torque\b \f
\f\f
\f\f
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Anti-Lo\bk Cont\fol - Stability Assist - Yaw
Rate Senso\f and A\b\bele\fomete\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installation
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation 1. Remove\fthe\ffollowing\fitems:\f
1.
Remove\fthe\fright-h\bnd\ffront\fse\bt.\f
Refer\fto:\f Front\fSe\bt \f(501-10\fSe\bting,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. Remove\fthe\fright-h\bnd\fB-pill\br\ftrim\fp\bnel.\f
Refer\fto:\f B-Pill\br\fTrim\fP\bnel\f(501-05\f
In t

erior\fTrim\f\bnd\fOrn\bment\btion,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
2. \f
3. \f\f 1.Torque:\b 9\fNm
\f
4. \f
1. WARNING:\fM\bke\fsure\fth\bt\fthe\fy\bw\fr\bte\f
s e

nsor\f\bnd\f\bccelerometer\f\bssembly\fis\f
correctly\floc\bted.\f To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f\f
\f\f
\f\f
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3.3.\b
Remove\fthe\fdriver\f\bir\fb\bg\fmodule.\f\f
R EFER\fto:\fDriver\fAir\fB\bg\fModule\f(501-20B\fSupplement\bl\fRestr\bint\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
4. 4.\b
Connect\fthe\f\bir\fb\bg\fsimul\btors\fto\fthe\fsub-h\brnesses\fin\fpl\bce\fof\fthe\fdriver\f\bir\fb\bg\f
m
odule\f\bt\fthe\ftop\fof\fthe\fsteering\fcolumn.\f
5. 5.\b
St\brt\fthe\fengine\f\bnd\fturn\fthe\fsteering\fwheel\ffrom\flock\fto\flock\fsever\bl\ftimes\funtil\f
t
he\fpower\fsteering\ffluid\fh\bs\fre\bched\fnorm\bl\foper\bting\ftemper\bture.\f
6. 6.\b
Using\f\b\fsuit\bble\ftorque\fwrench\f\bnd\fsocket,\fcheck\fthe\fsteering\fwheel\fturning\feffort.\f
7.7.\b
If\fthe\fsteering\fwheel\fturning\feffort\fis\fgre\bter\fth\bn\fthe\fspecific\btion,\finst\bll\f\b\fnew\f
s teering\fge\br.\fREFER\fto:\f\f
Specific\btions\f(211-00\fSteering\fSystem\f-\fGener\bl\fInform\btion,\fSpecific\btions),\f
St
eering\fGe\br\f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Steering\bColumn\bUniversal\bJoint\b
1. WARNING:\fM\bke\fsure\f\b\fnew\fsteering\fcolumn\fflexible\fcoupling\fbolt\fis\finst\blled.\f
1.\b Det\bch\fthe\fsteering\fcolumn\ffrom\fthe\fsteering\fge\br\fpinion.\f

Disc\brd\fthe\fsteering\fcolumn\fto\fsteering\fge\br\fpinion\fret\bining\fbolt.\f\f
2. 2.\b
Check\ffor\fsmooth\fmovement\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint.\f
1
. Hold\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyoke.\f
2.
Articul\bte\fthe\ffree\fyoke\fin\f\b\ffigure\fof\feight\fmovement.\f

If\fthe\fmovement\fis\fnot\fsmooth\for\fresist\bnce\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f
\f
REFER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. 3.\b
Hold\fboth\fof\fthe\fsteering\fcolumn\funivers\bl\fjoint\fyokes\f\bnd\ftwist\fthem\fclockwise\f
\b
nd\fcounterclockwise.\f

If\fmovement\fis\ffelt,\finst\bll\f\b\fnew\fsteering\fcolumn.\f\f
RE

FER\fto:\fSteering\fColumn\f(211-04\fSteering\fColumn,\fRemov\bl\f\bnd\fInst\bll\btion).\f
\f\f
\f\f
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Steering\bSystem\b\f\bGeneral\bInformation\b\f\b
Steering\bGear\bChecks\bAfter\ba\bCollisionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagnosis\band\bTesting\b
General\bEquipment\b
Items\fto\fbe\fobserved\fwhen\fchecking\fthe\fsteering\fsystem\f
Th

e\ffollowing\flist\fof\fsteering\fge\br\fconditions\f\bnd\fthe\fmethods\fof\ftesting\fshould\fbe\ft\bken\f
into\f\bccount\fwhen\fc\brrying\fout\fchecks\fto\fthe\fsteering\fsystem:\f

If\fthe\fsteering\fge\br\fh\bs\fno\ff\bults\f\bfter\fcompleting\fthe\ffollowing\fchecks,\fdo\fnot\finst\bll\f\b\f
ne

w\fsteering\fge\br.\f\f

Surf\bce\fcorrosion\f\bnd\fm\brks\fon\fthe\ftie-rod\f\bre\f\bccept\bble.\f\f

When\fchecking\ffor\fturning\feffort\ftorque\fpe\bks\fin\fthe\fsteering\fge\br,\fturn\fthe\fsteering\f
wh

eel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop\fin\f\bpproxim\btely\f15\fseconds.\f\f

A\fste\bdy\fincre\bse\fof\fturning\feffort\ftorque\ffrom\fsteering\fcenter\fto\fsteering\flock\fstop\fis\f
\bcc

ept\bble.\f\f

When\fchecking\ffor\fpower\fsteering\ffluid\fle\bks,\fturn\fthe\fsteering\fwheel\fto\fthe\fsteering\flock\f
st

op\fin\f\bpproxim\btely\f10\fseconds.\f\f

Noises\ffrom\fthe\fpower\fsteering,\ffor\fex\bmple\fthe\fpower\fsteering\fpump\frelief\fv\blve,\f\bre\f
\bcc

ept\bble.\f\f
STEERING\fGEAR\fHOUSING\f

R\bise\f\bnd\fsupport\fthe\fvehicle.\f\f
RE

FER\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\fOper\btio
n).\f

Visu\blly\finspect\fthe\fsteering\fge\br\fhousing\ffor\fcr\bcks\f\bnd\fd\bm\bge.\fIf\fthe\fsteering\fge\br\f
ho

using\fis\fcr\bcked\for\fd\bm\bged,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TIE-RODS\f

Using\f\b\fstr\bight\fedge\f\bnd\ffeeler\fg\buge,\fcheck\fthe\ftie-rods\fto\fsee\fif\fthey\f\bre\fstr\bight.\fIf\f
th

e\fdist\bnce\fbetween\fthe\ftie-rod\f\bnd\fstr\bight\fedge\fis\fgre\bter\fth\bn\f0.5\fmm,\finst\bll\f\b\fnew\f
steering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f

Check\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\fto\fwheel\fknuckle\fnut.\f\f
RE

FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f

C

heck\fthe\ftightening\ftorque\fof\fthe\ftie-rod\fend\flocking\fnut.\f\f
RE
FER\fto:\f Tie\fRod\fEnd \f(211-03\fSteering\fLink\bge,\fRemov\bl\f\bnd\fInst\bll\btion).\f
C

HECK\fFOR\fTURNING\fEFFORT\fTORQUE\fPEAKS\fIN\fTHE\fSTEERING\fGEAR\f

Lower\f\bnd\fsupport\fthe\fvehicle\fm\bking\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fjust\fcle\br\fof\fthe\f
fl

oor.\f\f

With\fthe\fignition\fswitch\fin\fposition\fI,\fslowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\f
st

op\fto\fsteering\flock\fstop.\fIf\f\b\fturning\feffort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\f
the\fsteering\fwheel,\fdet\bch\fthe\ftie-rods\ffrom\fthe\fwheel\fknuckles.\f\f

Slowly\fturn\fthe\fsteering\fwheel\ffrom\fsteering\flock\fstop\fto\fsteering\flock\fstop.\fIf\f\b\fturning\f
ef

fort\ftorque\fpe\bk\for\fjudder\fis\ffelt\fwhile\fturning\fthe\fsteering\fwheel,\finst\bll\f\b\fnew\fsteering\f
ge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
CHECK\fFOR\fPOWER\fSTEERING\fFLUID\fLEAKS\f

Lower\fthe\fvehicle.\f\f

Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fleft-h\bnd\fsteering\f
lo

ck\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\feffort\f
Feeler\fg\buge
Str\bight\fedge
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torque\fof\f15\fNm\f\bt\fthe\fsteering\fwheel\frim.\f\f

Turn\fthe\fsteering\fwheel\f\bw\by\ffrom\fthe\fleft-h\bnd\fsteering\flock\fstop\ffor\f30\fseconds.\f\f

Run\fthe\fengine\f\bt\f\b\ff\bst\fidle\f\bnd\fslowly\fturn\fthe\fsteering\fwheel\fto\fthe\fright-h\bnd\f
st

eering\flock\fstop.\fHold\fthe\fsteering\fwheel\fin\fthis\fposition\ffor\f5\fseconds\fwith\f\b\fturning\f
effort\ftorque\fof\f15\fNm\f\bt\fthe\fsteering\fwheel\frim.\f\f

Turn\fthe\fsteering\fwheel\f\bw\by\ffrom\fthe\fright-h\bnd\fsteering\flock\fstop.\f\f

Check\ffor\fpower\fsteering\ffluid\fle\bks\f\bt\fthe\fsteering\fge\br\fhousing\f\bnd\fthe\fpower\fsteering\f
li

ne\fconnections\fto\fthe\fsteering\fge\br.\fIf\fthere\fis\f\b\fpower\fsteering\ffluid\fle\bk\f\bt\fthe\f
steering\fge\br,\finst\bll\f\b\fnew\fsteering\fge\br.\f\f
REFER\fto:\f Steering\fGe\br \f(211-02\fPower\fSteering,\fRemov\bl\f\bnd\fInst\bll\btion).\f
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