torque FORD S-MAX 2006 Service Repair Manual

Ins\balla\bion 7.
Torque:\b 1
0\fNm\f
8. \f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-00\f
St e

ering\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Refer\fto:\f Power\fSteering\fSystem\fBleeding \f(211-
00\f

Steering\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f\f
\f\f
\f\f
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Power S\beering \f Power S\beering Pump \bo Quick
Release Coupling Pressure Line—2.0L Dura\borq\f
TDCi (100kW/136PS) \f DW\fC/2.0L Dura\borq\f
TDCi (85kW/115PS) \f DW/2.0L Dura\borq\fTDCi
(103kW/140PS) \f DW
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Ins\balla\bion
Special Tool(s)
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine
\f
1. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\f
Oper\btion).\f
2. Refer\fto:\f Wheel\f\bnd\fTire\f(204-
04\fWheels\f\bnd\fTires,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
3. \f
4. \f
5. Torque:\b 10\fNm
\f
6.
WARNING:\f
Be\fprep\bred\fto\f
collect\f
esc\bping\ffluid.
\f
\f\f
\f\f
\f\f
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Ins\balla\bion
CAUTION:\f
M\bke\fsure\fth\bt\f
\bll\fopenings\f
\bre\fse\bled.
Spec\fal\bTool(s):\b
308-440\f
7.WARNING:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluid.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.
Torque:\b20\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Refer\fto:\f Power\fSteering\fSystem\fFilling \f(211-
00\fSteering\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
3. Refer\fto:\fPower\fSteering\fSystem\fBleeding \f(211-00\fSteering\f
System\f-\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
\f
\f\f
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Power S\beering \f Power S\beering Pump \bo Quick
Release Coupling Pressure Line—2.2L Dura\borq\f
TDCi (129kW/175PS) \f DWS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Ins\balla\bion
Special Tool(s)
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
308-440\f
Disconnect\fTool,\fHydr\bulic\fLine
\f
1. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-
02\fJ\bcking\f\bnd\fLifting,\fDescription\f\bnd\f
Oper\btion).\f
2.
WARNING:\f
Be\fprep\bred\fto\f
collect\f
esc\bping\ffluid.
CAUTION:\f
M\bke\fsure\fth\bt\f
\bll\fopenings\f
\bre\fse\bled.
Special\bTool(\f):\b
308-440\f
3. Lower\fthe\fvehicle.\f
4. \f
5.
WARNING:\fBe\fprep\bred\fto\fcollect\fesc\bping\ffluids.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.
1.Torque:\b 24\fNm\f
2. Torque:\b 10\fNm
\f
\f
\f\f
\f\f
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Steering\bLinkage\b\f\bTie\bRodS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Gen

eral\bEquipment\b
Removal\b
N O

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
204-169\f
Cl\bmping\fTool,\fBoot\fRet\bining\fCl\bmp
\f
211-245\f
Socket,\fSteering\fGe\br\fTie-Rod\f
Vise
Vise\fj\bw\fprotectors
1. Refer\fto:\fSteering\fGe\br \f(211-02\fPower\fSteering,\f
Rem

ov\bl\f\bnd\fInst\bll\btion).\f
2. NOTE:\fM\bke\fsure\fth\bt\fthe\ftie\frod\fend\fis\f
in

st\blled\fwith\fthe\fs\bme\fnumber\fof\fturns\f\bs\f
when\fremoved.\f
Torque:\b 90\fNm
\f
3. NOTE:\fNote\fthe\fposition\fof\fe\bch\fcomponent\f
b
e

fore\fremov\bl.\f
4. \f
5. Ge

nera\f\bEquipment:\b Vise\f
Ge n

era\f\bEquipment:\b Vise\fj\bw\fprotectors \f
\f
\f
\f\f
\f\f
\f\f
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Steering\bLinkage\b\f\bTie\bRod\bEndS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Special\bTool(s)\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
Installation\b
211-020\f
Sep\br\btor,\fB\bll\fJoint
\f
1. Remove\fthe\ffront\fwheel\f\bnd\ftire.\f Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. WARNING:\fM\bke\fsure\f\b\fnew\ftie\frod\fend\f
nu

t\fis\finst\blled.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\fb\bll\fjoint\f
b\bll\fdoes\fnot\frot\bte.\f 1. Torque:\b 9
0\fNm\f
2. Torque:\b 80\fNm
\f
3.Spec\fal\bTool(s):\b 211-020\f
4. NOTE:\fM\bke\fsure\fth\bt\fthe\ftie\frod\fend\fis\f
i
n

st\blled\fwith\fthe\fs\bme\fnumber\fof\fturns\f\bs\f
when\fremoved.\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2.
Check\fthe\ftoe\fsetting\f\bnd\f\bdjust\f\bs\fnecess\bry.\f
Refer\fto:\f Front\fToe\fAdjustment \f(204-00\f
Su s

pension\fSystem\f-\fGener\bl\fInform\btion,\f
Gener\bl\fProcedures).\f
\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\b-\bSteering\bWheelS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal\band\bInstallation\b
Removal\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installation\b 1. Refer\fto:\f
Dr
iver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\f
Fro
m:\f13-07-2009 \f(501-20B\fSupplement\bl\f
Res

tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
Refer\fto:\f Driver\fAir\fB\bg\fModule\f-\fVehicles\fBuilt\f
Up\f

To:\f13-07-2009\f(501-20B\fSupplement\bl\f
Res

tr\bint\fSystem,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fsteering\f
w h

eel\flock\fis\feng\bged.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fro\bd\fwheels\f\bre\fin\f
the\fstr\bight\f\bhe\bd\fposition.\f
3. \f\f 2.Torque:\b 48\fNm
\f
4. \f
5. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
c l

ockspring\frotor\fdoes\fnot\frot\bte.\f
Secure\fthe\fclockspring\frotor\fwith\f\bdhesive\ft\bpe\f
to
\fthe\fclockspring\fouter.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\f
cl
ockspring\fpins\f\bre\fnot\fbent\for\fd\bm\bged.\f
C\brry\fout\fthe\fclockspring\f\bdjustment\fprocedure,\f
if\fthe\fyellow\froller\fis\fnot\fvisible\fin\fthe\fclockspring\f
\f\f
\f\f
\f\f
\f\f
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M\bke\fsure\fth\bt\fthe\fsteering\fwheel\flock\f
is\feng\bged.\f
M\bke\fsure\fth\bt\f\b\fnew\fbolt\fis\finst\blled.\f
Torque:\b 30\fNm
\f
7. \f
8. \f
9.Torque:\b 8\fNm
\f
10. \f\f
11. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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Installation\b12. \f
1
3

. \f
14. \f
15. Torque:\b 24\fNm
\f
16. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
in

st\blling\f\b\fnew\fcomponent.\f
Refer\fto:\f St
eering\fColumn \f(211-04\fSteering\f
Col
umn,\fDis\bssembly\f\bnd\fAssembly).\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure\f
\f\f
\f\f
\f\f
\f\f
\f\f
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Steering\bCol\fmn\b-\bSteering\bCol\fmnS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Disassembly\band\bAssembly\b
Disassembly\b
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Torque:\b 3
\fNm\f
2. \f
3. \f
4. On\fboth\fsides.\f
5. On\fboth\fsides.\f
6. \f
\f\f
\f\f
\f\f
\f\f
\f\f
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