check engine FORD SUPER DUTY 2023 Service Manual

UNDER HOOD OVERVIEW - 7.3L, GASOLINE
Under hood fuse box. See Accessing the Under Hood Fuse Box (page 430).A
Battery. See Changing the 12V Battery (page 457).B
Engine oil dipstick. See Engine Oil Dipstick Overview (page 444).C
Engine oil filler cap. See Adding Engine Oil (page 444).D
Brake fluid reservoir. See Checking the Brake Fluid (page 249).E
Windshield washer fluid reservoir. See Adding Washer Fluid (page 115).F
Engine coolant reservoir. See Checking the Coolant Level (page 450).G
Power steering fluid reservoir. See Checking the Hydraulic Power SteeringFluid (page 280).H
Air cleaner assembly. See Changing the Engine Air Filter (page 445).I
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ENGINE OIL
ENGINE OIL DIPSTICK OVERVIEW- DIESEL
Minimum.A
Nominal.B
Maximum.C
ENGINE OIL DIPSTICK OVERVIEW- GASOLINE
Minimum.A
Nominal.B
Maximum.C
CHECKING THE ENGINE OIL LEVEL
1.Make sure that your vehicle is on levelground.
2.Check the oil level before starting theengine, or switch the engine off afterwarm up and wait 15 minutes for theoil to drain into the oil pan.
Note:Checking the oil level too soon couldresult in an inaccurate reading.
3.Remove the dipstick and wipe it witha clean, lint-free cloth.
4.Reinstall the dipstick and make sure itis fully seated.
5.Remove the dipstick again to check theoil level.
Note: If the oil level is between themaximum and minimum marks, the oil levelis acceptable. Do not add oil.
6.If the oil level is at the minimum mark,immediately add oil.
7.Reinstall the dipstick. Make sure it isfully seated.
Note:The oil consumption of new enginesreaches its normal level after approximately3,000 mi (5,000 km).
Note:Increases in oil level can occur fromfrequent short trips that do not allow theengine to get to operating temperature, aswell as frequent idling or low speed drivingfor long periods of time.
Note:If oil levels are continuously notedabove the maximum mark, have your vehiclechecked as soon as possible.
ADDING ENGINE OIL
WARNING: Do not remove the fillercap when the engine is running.
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ENGINE AIR FILTER - INFORMATION MESSAGES
ActionMessage
Indicates the engine air filter should be replaced at theearliest convenience.Replace Engine Air FilterSoon
Indicates an air filter at the end of useful life. After engineair filter replacement, you must reset the system in order tochange the status status See Resetting the IntelligentOil Life Monitor (page 445).
Replace Engine Air FilterNow
Indicates that there is a higher-than-expected restrictionacross the engine air filter, which could represent an air filterat the end of useful life or a filter with an obstruction. Whenthis displays, inspect the engine air filter and replace ifnecessary. If the air filter is not replaced, no reset is required,the minder will automatically reset once the obstruction iscleared after driving the vehicle for approximately an hour.If the air filter was replaced, you must reset the system inorder to change the status See Resetting the IntelligentOil Life Monitor (page 445).
Check Engine Air Filter SeeManual
Indicates that there is an error within the electronic air filtermaintenance minder system requiring service.Engine Air Filter Fault SeeManual
When this displays, inspect the engine air filter and replaceif necessary. If the air filter is not replaced, no reset isrequired, the minder will automatically reset once theobstruction is cleared after driving the vehicle for approxim-ately an hour. If the air filter was replaced, you must resetthe system in order to change the status See Resettingthe Intelligent Oil Life Monitor (page 445).
Engine Power ReducedInspect Air Filter
DRAINING THE FUEL FILTER
WATER TRAP
WARNING: Do not drain thewater-in-fuel separator while the engineis running. Failure to follow this warningmay result in fire, serious injury, death orproperty damage.
WARNING: Do not dispose of fuelin the household refuse or the publicsewage system. Use an authorized wastedisposal facility.
Your vehicle has a diesel fuel conditionermodule. The module is mounted betweenthe outboard side of the fuel tank and theframe rail.
Note:The module is at the front of the fueltank or at the front of the aft-axle fuel tankon some models.
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COOLANT
CHECKING THE COOLANT LEVEL
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
WARNING: To reduce the risk ofpersonal injury, make sure the engine iscool before unscrewing the coolantpressure relief cap. The cooling systemis under pressure. Steam and hot liquidcan come out forcefully when you loosenthe cap slightly.
When the engine is cold, check theconcentration and level of the coolant atthe intervals listed in the scheduledmaintenance information. See ScheduledMaintenance (page 591).
Note:Make sure that the coolant level isbetween the MIN and the MAX marks onthe coolant reservoir.
Note: Coolant expands when it is hot. Thelevel may extend beyond the MAX mark.This is normal.
Maintain coolant concentration within48% to 50%, which equates to a freezepoint between -29°F (-34°C) and -35°F(-37°C). Coolant concentration should bechecked using a refractometer. We do notrecommend the use of hydrometers orcoolant test strips for measuring coolantconcentration.
ADDING COOLANT
WARNING: Do not add coolantwhen the vehicle is on or the coolingsystem is hot. Failure to follow thisinstruction could result in personal injury.
WARNING: Do not remove thecoolant reservoir cap when the engine ison or the cooling system is hot. Wait 10minutes for the cooling system to cooldown. Cover the coolant reservoir capwith a thick cloth to prevent thepossibility of scalding and slowly removethe cap. Failure to follow this instructioncould result in personal injury.
WARNING: Do not allow the fluidto touch your skin or eyes. If thishappens, rinse the affected areasimmediately with plenty of water andcontact your physician.
WARNING: Do not put coolant inthe windshield washer reservoir. Ifsprayed on the windshield, coolant couldmake it difficult to see through thewindshield.
WARNING: Do not add coolantfurther than the MAX mark.
Note: Do not use stop leak pellets, coolingsystem sealants, or non-specified additivesas they can cause damage to the enginecooling or heating systems. Resultingcomponent damage may not be covered bythe vehicle Warranty.
Note:Automotive fluids are notinterchangeable.
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It is very important to use predilutedcoolant approved to the correctspecification in order to avoid plugging thesmall passageways in the engine coolingsystem. See Capacities andSpecifications (page 520). Do not mixdifferent colors or types of coolant in yourvehicle. Mixing of engine coolants or usingan incorrect coolant may harm the engineor cooling system components and maynot be covered by the vehicle Warranty.
Note:If prediluted coolant is not available,use the approved concentrated coolantdiluting it to 50/50 with deionised ordistilled water. See Capacities andSpecifications (page 520). Using water thathas not been deionised may contribute todeposit formation, corrosion and pluggingof the small cooling system passageways.
Note: Coolants marketed for all makes andmodels may not be approved to ourspecifications and may cause damage tothe cooling system. Resulting componentdamage may not be covered by the vehicleWarranty.
If the coolant level is at or below theminimum mark, add prediluted coolantimmediately.
To top up the coolant level do thefollowing:
1.Unscrew the cap slowly. Any pressureescapes as you unscrew the cap.
2.Add prediluted coolant approved tothe correct specification. SeeCapacities and Specifications (page520).
3.Add enough prediluted coolant toreach the correct level.
4.Replace the coolant reservoir cap. Turnthe cap clockwise until it contacts thehard stop.
5.Check the coolant level in the coolantreservoir the next few times you driveyour vehicle. If necessary, add enoughprediluted engine coolant to bring thecoolant level to the correct level.
If you have to add more than 1.1 qt (1 L) ofengine coolant per month, have yourvehicle checked as soon as possible.Operating an engine with a low level ofcoolant can result in engine overheatingand possible engine damage.
In case of emergency, you can add a largeamount of water without engine coolantin order to reach a vehicle service location.
Water alone, without engine coolant, cancause engine damage from corrosion,overheating or freezing.
Do not use the following as a coolantsubstitute:
•Alcohol.
•Methanol.
•Brine.
•Any coolant mixed with alcohol ormethanol antifreeze.
Alcohol and other liquids can cause enginedamage from overheating or freezing.
Do not add extra inhibitors or additives tothe coolant. These can be harmful andcompromise the corrosion protection ofthe coolant.
CHANGING THE COOLANT
For coolant change, see your authorizeddealer.
Changing the coolant is necessary atspecific mileage intervals listed in thescheduled maintenance information. SeeScheduled Maintenance (page 591).
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MANAGING THE COOLANTTEMPERATURE
If you tow a trailer with your vehicle, theengine may temporarily reach a highertemperature during severe operatingconditions, for example ascending a longor steep grade in high ambienttemperatures.
At this time, you may notice the coolanttemperature gauge moves toward the redzone and a message may appear in theinformation display.
WARNING: To reduce the risk ofcrash and injury, be prepared that thevehicle speed may reduce and thevehicle may not be able to acceleratewith full power until the coolanttemperature reduces.
WARNING: If you continue to driveyour vehicle when the engine isoverheating, the engine could stopwithout warning. Failure to follow thisinstruction could result in the loss ofcontrol of your vehicle.
You may notice a reduction in vehiclespeed caused by reduced engine power inorder to manage the engine coolanttemperature. Your vehicle may enter thismode if certain high-temperature andhigh-load conditions take place. Theamount of speed reduction depends onvehicle loading, grade and outsidetemperature. If this occurs, there is noneed to stop your vehicle. You cancontinue to drive. See Fail-Safe Cooling(page 425).
The air conditioning may automaticallyturn on and off during severe operatingconditions to protect the engine fromoverheating. When the coolanttemperature decreases to the normaloperating temperature, the air conditioningturns on.
If the coolant temperature gauge movesfully into the red zone, or if the coolanttemperature warning or service enginesoon messages appear in your informationdisplay, do the following:
1.Stop your vehicle as soon as it is safeto do so. Fully apply the parking brake,shift into park (P) or neutral (N).
2.Leave the engine running until thecoolant temperature gauge needlereturns to the normal position. If thetemperature does not drop afterseveral minutes, follow the remainingsteps.
3.Switch the engine off and wait for it tocool. Check the coolant level.
4.If the coolant level is at or below theminimum mark, add prediluted coolantimmediately.
5.If the coolant level is normal, restartthe engine and continue.
COOLANT – WARNING LAMPS
If the engine begins to overheat,the coolant temperature gaugemoves toward the red zone.
A warning lamp illuminates anda message may appear in theinformation display.
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COOLANT – INFORMATION MESSAGES
Description and ActionMessage
Displays when the engine temperature istoo high. Stop your vehicle as soon as it issafe to do so, switch the engine off andallow it to cool. If the problem persists, haveyour vehicle checked as soon as possible.See Checking the Coolant Level (page450).
High engine temperature Stop safely
CHANGING THE FUEL FILTER
- DIESEL
Your fuel filters must be changed at thecorrect service interval or when you see thelow fuel pressure message appear. Referto scheduled maintenance for the correctservice interval.
CHANGING THE FUEL FILTER
- GASOLINE
Your vehicle has a lifetime fuel filter thatintegrates with the fuel tank. It does notneed regular maintenance or replacement.
DRIVE BELT ROUTING
OVERVIEW - 6.7L DIESEL,
VEHICLES WITH: 110-120V 2KW
PICKUP BED POWER OUTLET/
DUAL GENERATORS
Drivebelt furthest from theengine.A.
Drivebelt closest to the engine.B.
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12V BATTERY –
TROUBLESHOOTING
12V BATTERY – WARNING LAMPS
If it illuminates while driving, itindicates a charging systemerror. Switch off all unnecessaryelectrical equipment and have your vehicleimmediately checked.
12V BATTERY – INFORMATION MESSAGES
DetailsMessage
The charging system needs servicing. If the warning stays onor continues to come on, have your vehicle checked as soonas possible.
Charging System ServiceSoon
The charging system needs servicing. Have your vehicleimmediately checked.Charging System ServiceNow
The battery management system determines that the 12Vbattery is at a low state of charge. Start the engine to chargethe battery or charge the battery using an aftermarket batterycharger. Always use the vehicle ground point when connectingthe negative cable of the external battery charger. See JumpStarting the Vehicle (page 422). This message clears onceyou restart your vehicle and the battery state of charge hasrecovered. Do not switch on the ignition when a batterycharger is in use to charge the battery.
Battery State of ChargeLow
The battery management system determines that the batteryis at a low state of charge. Turn the ignition off as soon aspossible to protect the battery. This message will clear oncethe vehicle has been started and the battery state of chargehas recovered. Turning off unnecessary electrical loads willallow faster battery state-of-charge recovery.
Turn Power Off To SaveBattery
Displayed when the battery management system detects anextended low-voltage condition. Various vehicle features willbe disabled to help preserve the battery. Turn off as many ofthe electrical loads as soon as possible to improve systemvoltage. If the system voltage has recovered, the disabledfeatures will operate again as normal.
Electrical Power SaverActive Some FeaturesTurned Off See Manual
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PREPARING YOUR VEHICLE
FOR STORAGE
If you plan on storing your vehicle for 30days or more, the following maintenancerecommendations ensures your vehiclestays in good operating condition.
Under various conditions, long-termstorage may lead to degraded engineperformance or failure unless you usespecific precautions to preserve yourvehicle.
General
•Store all vehicles in a dry, ventilatedplace.
•If vehicles are stored outside, theyrequire regular maintenance to protectagainst rust and weather damage.
•Make sure all linkages, cables, leversand pins under your vehicle are coveredwith grease to prevent rust.
•Move vehicles at least 25 ft (7.5 m)every 15 days to lubricate working partsand prevent corrosion.
•Fill the fuel tank with high-quality fueluntil the first automatic shutoff of thefuel pump nozzle.
Engine
•Change the engine oil and filter prior tostorage because used engine oilcontains contaminants which maycause engine damage.
•Start the engine every 15 days for aminimum of 15 minutes. Run at fastidle with the climate controls set todefrost until the engine reaches normaloperating temperature.
•With your foot on the brake, shiftthrough all the gears while the engineis running.
Body
•Wash your vehicle thoroughly toremove dirt, grease, oil, tar or mud fromexterior surfaces, rear wheel housingsand the underside of front fenders.
•Periodically wash your vehicle if it isstored in exposed locations.
•Touch-up exposed or primed metal toprevent rust.
•Cover chrome and stainless steel partswith a thick coat of auto wax to preventdiscoloration. Rewax as necessarywhen you wash your vehicle.
•Lubricate all hood, door and luggagecompartment hinges and latches witha light grade oil.
•Cover interior trim to prevent fading.
•Keep all rubber parts free from oil andsolvents.
12 Volt Battery
•When storing your vehicle for longerthan 30 days the state of chargeshould be approximately 50%.Additionally, we recommend todisconnect the 12v battery to reducesystem loads on the battery, or you canuse a trickle charger for longer storageperiods.
•Check and recharge as necessary. Keepconnections clean.
Note:It is necessary to reset memoryfeatures if you disconnect the batterycables.
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Tires
•Maintain recommended air pressure.
•To minimize flat spots on the tires,inflate all four tires to therecommended cold pressures listed onthe Safety Compliance Certificationlabel or Tire Label affixed to yourvehicle. When the vehicle is taken outof storage, reset the tire pressures asnecessary to the recommended levelslisted on the Safety ComplianceCertification label or Tire Label affixedto your vehicle.
Note:If you store your vehicle in a locationwith low ambient temperatures, follow theinstructions for care of summer tires.
Brakes
Make sure the brakes and parking brakefully release.
Note:If you intend on parking your vehiclefor an extended period after cleaning thewheels with a wheel cleaner, drive yourvehicle for a few minutes before doing so toreduce the risk of increased corrosion of thebrake discs, brake pads and linings.
REMOVING YOUR VEHICLE
FROM STORAGE
When your vehicle is ready to come out ofstorage, do the following:
•We recommend that you change theengine oil before you use your vehicleagain.
•Wash your vehicle to remove any dirtor grease film build-up on windowsurfaces.
•Check windshield wipers for anydeterioration.
•Check the underhood for any foreignmaterials such as mice or squirrelnests.
•Check the exhaust for any foreignmaterials.
•Check tire pressures and set tireinflation per the Tire Label.
•Check brake pedal operation. Corrodedbrake rotors could cause brake noise.Drive your vehicle and gently apply andrelease the brakes repeatedly over a10-minute drive to reduce the corrosionfrom the brakes.
•Check fluid levels (including coolant,oil and gas) to make sure there are noleaks, and fluids are at recommendedlevels.
•If you remove the battery, clean thebattery cable ends and check fordamage.
Contact an authorized dealer if you haveany concerns or issues.
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