air condition GEELY CK 2008 Owner's Manual

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231(4) Check if the radio auto-research function works
yPerform the radio auto-research function to see if it works
Standard: The operation works.
Normal:Check and replace radio assembly
Abnormal:Check radio assembly (+B, ACC, GND)
(5) Check the radio assembly (+B, ACC, GND)
1Check the continuity between terminals under each operating condition as shown in the table below.
Standard:
2 Check the voltage between terminals under each operating condition as shown in the table below.
Standard:
Abnormal:Repair or replace wire harness and connector
Normal:Check and replace radio assembly
6. The tape doesn't eject
(1) Press "EJECT" and check the operation
yPress "EJECT" of the radio assembly. Check if the tape ejects.
Standard: The tape is ejected.
Abnormal:Check and replace radio assembly
Normal:Check cassette tape
(2) Check cassette tape
yCheck the ejected tape for trademark peeled off or tape box distortion or other issues
Standard: There is nothing wrong with the tape
Abnormal:There is something wrong with the tape
Normal:Replace it with another tape and re-check
(3) Replace it with another tape and re-check.
yReplace the faulty tape with working tape to see if the same fault will re-occur.
Standard: The fault is cleared
Normal:There is something wrong with the tape
Abnormal:Check and replace the recorder assemblyTester connection Condition Standard Status
GND Consta nt Status ContinuityTeste r Connec tion Condition Sta nda rd Sta tus
+B - GND Consta nt Status 10~
14V
ACC - GND Ignition switch ACC or ON 10~
14V

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2342Check the voltage between terminals under each operating condition as shown in the table below.
Abnormal:Repair or replace wire harness and connector
Normal:Check and replace radio assembly
10. Power coming in, but CD player not operating.
(1) Press CD player "OPEN" to see if CD ejects.
No CD does not eject for inspection after being inserted
Yes Check if the right CD is inserted
(2) Check if the proper CD is inserted
1Check if the proper CD is inserted
2Make sure the working CD is music and it is not distorted, cracked, dirty, scratched or defected.
Standard: Working music CD
Description:
Semi-transparent CD or CD of strange shape can not be played.
Music CD recorded in PC CD-ROM and recorded CD-R can not be played.
Adapter is not needed to play 8cm CD.
Abnormal:There is something wrong with CD
Normal:Check and insert a proper CD
(3) Check and insert a proper CD
1Check and insert a proper CD.
2Check if CD is installed in reverse order.
Standard: No
Abnormal:Install the disc correctly
Normal:Clean the discTeste r Connec tion Condition Sta nda rd Sta tus
+B - GND Consta nt Status 10~
14V
ACC - GND Ignition switch ACC or ON 10~
14V

Page 260 of 392

253Yes: continue with next step.
No: check the circuit, repair it and continue with step (5).
8Turn the ignition switch to LOCK.
9Check the continuity of the terminal of instrument connector and that of diagnostic interface (check the
two ends of K line).
Yes: continue with next step.
No: repair or replace the wire harness. Continue with step (5).
VMake sure to disconnect the negative terminal cable from the battery and wait for at least 60s.Disconnect
the ECU connector. 11Disconnect the connectors of the instrument cluster 12 Are the connector terminals 5, 7 and 9 and those of instrument cluster continuity?
Yes: continue with next step.
No: replace the wire harness, and then continue with step (5). 13Remove ECU and see whether the terminals are in good condition and whether the shorting bar is
broken.
Yes: replace the ECU.
No: reconnect the ECU connector, and then continue with next step.
(3) Make sure of the nonrecurrence of the trouble after repair
1Turn the ignition switch to LOCK.
2Disconnect the negative (-) terminal cable from the battery and wait for at least 60s.
3Connect all the ECU connectors.
4Connect the connector of driver airbag assembly.
5Connect the connector of passenger airbag assembly.
6Connect the connectors of driver and passenger seat belt pretensioners (vehicle with pretensioner).
7Connect clock spring connector.
8Connect the negative (-) terminal cable of the battery.
9Turn the ignition switch to ON.
VIs the SRS warning light working normal?
Yes: the trouble is eliminated. Explain the repair procedures to the Customer.
No: recheck symptoms of the trouble. Repeat these procedures from the first step if the trouble reoccurs.

Page 264 of 392

2575Remove left trim plate.
6Loosen all the SRS unit connectors.
7Check the wire harness between the connector terminals of SRS unit and that of clock spring for the
following:
yGround.
yShort circuit with power supply.
yOpen circuit.
8Is the above-mentioned wire harness normal?
9Normal: completion of trouble diagnosis, and install all the parts.
VAbnormal: replace the wire harness.
6. Passenger side trouble
DIAGNOSTIC PROCEDURES
(1) Is there any passenger airbag assembly installed on the vehicle?
Yes: continue with next step.
No: continue with step (5).
(2) Check the cautions of passenger airbag assembly connector
yIf it is not handled properly, the airbag assembly may be triggered and deployed, leading to serious injury
to a person. Therefore, prior to handling, read the service cautions carefully.
See service cautions for SRS.DTC
B1 352
B1 353
B1 354
B1 355
CAUTION

If it is not ha ndle d prope rly, the a irba g a ssembly a nd retrac ta ble sea t belt ma y be
trigge re d a nd deploye d/te nsione d, le a ding to serious injury to a pe rson. There fore , prior
t o ha ndling, r e a d t he s e r vic e c a ut ions c a r e f ully.
See service cautions for SRS.
If there is passenger airbag●
The re sistanc e be twe e n pins 13 a nd 14 of SRS unit c onne ctor is out of range

The wire ha rness betwe en pins 13 a nd 14 of the SRS unit is short c irc uited●
P ins 13 a nd 14 of the SRS unit c onnec tor are ope n c ircuite d, e .g. the re is nopassenger airbag

Passenger airbag assembly trouble

Trouble of the conne c tor be twe e n pa ssenger airbag a ssembly a nd SRS ECU

Trouble of the conne c tor be twe e n the SRS unit and ground point

The circuit between passenger airbag assembly and SRS ECU is open or short

The c irc uit betwee n SRS unit a nd ground point is open or short●
SRS unit trouble P a sse nge r airba g a sse mbly trouble (high or low resista nc e , short c ircuit, ground, etc .)
Checking
conditions
P ossible Cause

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284Note: This fault only applies to the condition that the system can communicate with the scan
meter (ABS ECU Power supply is normal), and there is no DTC set. 2 Afte r the e ngine is s tarte d, AB S
Warning Light is normally onLik e ly Caus e s
[De s cription]
One of the Likely Ca use s is tha t
ABS warning light drive module is da mage d or
there is a n ope n in the ABS wa rning light
circuit.z The warning light drive module is da mage d
z A B S w a r ning light dr ive module c ir c uit ope n
z ABS ECU is damagedRepair the wire harnessCheck whether there is an open circuit in the wire be-
tween the ECU and ABS warning light drive module Check the ABS warning light drive moduleReplace Abn. No Ye s Replace the ABS ECUOk

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285 3 Abno rmal AB S o pe ratio n Lik e ly Caus e s
[De s cription]
It is in c lose c onne ction with the
driver status and the road conditions and is
difficult to dia gnose. Howeve r, if there is no
DTC me mory, the following inspec tions c an be
performed.z Imprope rly ins ta lle d s e ns or
z Sensor wire ha rness faulty
z Da ma ge d se nsor
z Da ma ge d ring ge a r
z Foreign obje cts in the se nsor
z Damaged wheel bearing
z Damaged ABS HCU
z Damaged ABS ECUIs the sensor installed correctlyCheck the sensor output volt-
age Check each sensorCheck each sensor ring gearCheck the wheel bearing clearance Check the ABS ECU socket and
the middle connectorNo
Installed it correctly
Abn.
Abn.
Abn.
Abn. Ok
Ye s
No
Ok
OkReplace
Replace
Repair
the connectorUse scan meter for HCU di-
agnosis Ye s Does the fault reoccur? Ye s
NoRefer to
"Occasional
Problem
Service Key
Points"Replace the ABS HCURemove the ABS ECU connector,
check whether the resistances
among the following terminals are
within specification?
Standard: 1.0~1.3K¸
Shake the sensor wire harness and
connector while measuring them
LF: 1-2
RF: 19-20
LR: 5-6
RR: 22-23Abn.
Replace
or Repair Ye s
OkRepair the
wire har-
ness or
connectoReplace the ABS HCUAbn.

Page 304 of 392

297Part IV Air Conditioner and Inside &
Outside TrimChapter 1 A/C SystemA/C system consists of refrigerating and heating system. The Refrigeration system mainly comprises
compressor, condenser and evaporator. The refrigerant circulation absorbs the heat in the air and discharge
the vapour to lower the temperature in and dehumidify the compartment. The heating system is mainly
composed of heat exchanger and heater. It heats the compartment throught the heat exchanger by heating
the air with the heat from the cooling water in the engine. The control of air temperature, humidity and
velocity of flow in the compartment is realized by independent or joint working of heating and Refrigeration
system.Section 1 The Structure & Working Principle of Refrigeration SystemThe structure of Refrigeration system is shown in Figure 1.
Figure 1 The Structure and Working Principle of Refrigeration System
1. Compressor 2. Condenser 3.Receiver/Drier
4.Pressure Relief Valve 5.Expansion Valve 6.Evaporator 7.Blower
Refrigeration system uses vapor compressing refrigeration cycle, comprising the compressor, condenser,
pressure relief valve, evaporator, blower , expansion valve, receiver/drier and pipe.
It's working principle is as shown in the Figure 1. The compressor (1) sucks in the refrigerant gas in the

Page 321 of 392

314Have a focus inspection on the following area:
a. Each pipe union joint and valve connection.
b. All hose, especially near the pipe union.
c. Compressor shaft seal, front and rear cover, gasket, oil fill plug.
d. Area on the surface of the condenser and evaporator that is scratched, bruised or damaged.
e. Expansion valve inlet and outlet connection and temperature sensor element and the welding position.
3. Check the Refrigerant
Observing from the sight glass, you may understand the refrigerant status and analyze the possible faults:
4. Check Other Parts
Other parts needed to be checked and their check points:Conditions obse rvedP ossible proble ms
Cle ar, no a ir bubble , A/C e mits c ool wind Re frige ra tion system is normal
Cle ar, no a ir bubble , A/C e mits warm wind Re frige ra nt le a ke d, the re is le aka ge in the syste m
Occ a tiona l a ir bubble . Expa nsion va lve is froste d There is wa te r mixe d in the re frigeration syste m
Occational air bubble. Insufficient refrigerant or air mixed in the system
Cle ar, the re is oil stripe on the gla ss Outle t is not c old, no refrige ra nt
Foamy and turbid Excessive freezing oilChecked PartCheck Points
The re sha ll be no dirt and rust on the radiator tha t hinde r the he at
exchange;
The ra dia tor surfa ce ha s no da mage , fissure a nd hidde n trouble tha t ma y
cause refrigerant leakage.
Elec tromagne tic Clutc hClutc h ope ration is norma l. Whe n switche d on, the c ompre ssor sha ll
operate, clutch can not slip.
Compre ssor Be lt Be lt te nsion of 250N is normal, belt is not broke n and dama ged.
WireThe electromagnetic clutch and blower power cable shall be not damaged
and overheated; the connection shall be reliable, and the protective
gromme t through the me tal plate sha ll be ke pt good a nd without da ma ge .
HoseRefrigerant hose and condenser pipe shall be secured and shall not be
dama ged by a pproac hing the othe r ove rhe ate d pa rts, moving pa rts a nd
sha rp parts. Eva pora tor Conde nse r

Page 376 of 392

369Chapter 2 Body RepairSection 1 Body Damage Forms and Requirements for RepairI. Body Damage FormsThe body damage forms are deformation caused by crash, overload, fatigue and corrosion, and tearing,
rusting, water & dust leaking.
The damage of the body is caused not only by overload, also by being often in an abnormal operating status
when the door or other parts are damaged. However, at most times, accidents like crash and turnover result
in bending and torsioning deflection because of the great overload on partial areas.
General conditions of the body damage are as follows:
1. The Front Central Is Crashed (Figure 5-13)
Figure 5-13 The Front Central Is Crashed
Because the front central is damaged by outside force, the left and right hood is usually stretched inwards;
therefore, the following are the key places to inspect.
1Nearby the left and right mounting place of the hood;
2Nearby the left and right mounting connection place of the front cross member.

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