wheel GEELY CK 2008 Owner's Guide

127Section 2 Wheel ReplacementReplacement(1) Pry the edge of the wheel rim trim cover with screwdriver to remove the wheel rim trim cover
(2) Loose every tire nut with tire nut wrench.
(3) Four jacks support the vehicle body, two at each side as shown in the figure.
The jack should be near to the to-be-replaced wheel with solid base.
(4) Remove the wheel nut.
Caution:
(1) Make sure the parking brake control handle has been pulled up before jacking up the
vehicle
(2) Wheel nut torque : 95~115N.m
(3) Check the four wheel alignment when necessary

128Chapter 8 Power Steering SystemSection 1 Power Steering SystemPower Steering System DescriptionPower Steering System consists of the steering wheel, steering transmit device, power steering fixed device
and steering pipelines. The steering gear is rack and pinion type.
Major parameters for steering system:
Cautions:
1. Cautions for steering system
Make sure of the correct replacement of parts, incorrect replacement might affect the performance of
the steering system and lead to driving accidents.
2. Cautions for SRS System
This vehicle is equipped with SRS (Supplemental Restraint System), driver side air bag and front passenger
side air bag.
Failure to carry out service operations in the correct sequence could cause the unexpected deployment of
the air bag during servicing, possibly leading to a serious accident.Parameter
3.26
Inner 37.6°
Outer 33.3°
≤
10.5m Item
Steering Wheel total revolutions
Ma ximum Front
Wheel Turn Angle
Minimum Turning Dia me ter

129Symptom TableThe table below is helpful to find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. Repair or replace these parts or assemblies if necessary.On-vehicle inspection1. Check steering wheel free stroke
(1) Stop vehicle and keep the tires straight ahead.
(2) Rotate the steering wheel lightly, check the steering wheel free stroke.
Maximum free stroke: 30mmSymptom Like ly Ca us e
1．
Tire (imprope rly infla te d)
2．
P owe r ste ering fluid (insuffic ie nt)
3．
Front whe e l a lignme nt (inc orre c t)
4．
Ste e ring knuckle (worn)
5．
Swing a rm ba ll stud pin joint (worn)
6．
St e e r ing c olumn ( be nt or binding)
7．
P owe r ste ering pump a ssembly (Worn)
8．
Power steering gear assembly (Fault)
1．
Tire (imprope rly infla te d)
2．
Front whe e l a lignme nt (inc orre c t)
3．
St e e r ing c olumn ( be nt or binding)
4．
Power steering gear assembly (Oil pressure too low)
1．
Ste e ring knuckle (worn)
2．
Swing a rm ba ll stud pin joint (worn)
3．
Inte rmediate sha ft, sliding yoke (worn)
4．
Front whe e l be a ring (w orn)
5．
P owe r ste ering ge a r asse mbly (worn)
1．
P owe r ste ering pump fluid leve l (low)
2．
St e e r ing s ys t e m ba ll joint ( w or n)
3．
Power steering pump assembly (damaged)
4．
Power steering gear assembly (damaged) He avy ste eringPoor returnExcessive
clearance and
play
A bnor ma l nois eMaximum Free Stroke

130Section 2 Steering Drive and Control MechanismComponentsSteering Wheel AssemblyAir Bag Assembly
Lower Cover Upper CoverHead Light
Dimmer SwitchCombined Switch Bracket
Nut
Dust CoverSteering Column AssemblyWiper Switch Assembly
Press Plate of Dustcover
Universal JointIntermediate Shaft

131Replacement1. Cautions (refer to Steering System Cautions)
2. Make sure the wheels are placed straight ahead
3. disconnect the battery negative terminals
4. Remove the air bag assembly
Remove two screws on both sides and pull out the wiring harness connector
Notice: Do not pull air bag wire harness when removing the air bag assembly!
Warning:
‹ ‹‹ ‹
‹Make sure the upper surface of the air bag assembly is kept upward when placing it!
‹ ‹‹ ‹
‹Do not disassemble the air bag assembly!
5. Remove steering wheel assembly
(1) Remove the nut.
(2) Remove the steering wheel cover set bolt.
(3) place the matchmarks on the steering wheel and main shaft assembly.
(4) Use special tool to remove the steering wheel assembly.
6. Remove the steering column upper and lower cover
(1) Remove 3 screws.
(2) Remove the steering column upper and lower cover.Use Inner
Hex Socket
Wrench

13311. Complete the service or replace the steering column assembly, the installation procedure is in the reverseorder of the removal
Notice:
(1) after the installation of the ignition lock core, check the steering lock operation: the
steering mechanism lock when the ignition key is pulled out; the steering mechanism
unlock when the key is inserted and turned to ACC position
(2)The torque of the 2 bolts and 2 nuts securing the steer column assembly:
16~26N.m
(3) connect the wire harness into place and make sure the wiring is good
(4) After properly adjust the positions of the combination switch and the steering column
upper and lower cover, tighten the 3 screws attaching the combination switch and the
steering column
(5) Torque of the universal joint yoke and steering gear assembly locking bolt: 22~34N.m
(6) Torque of the 4 set bolts of the dust cover and press plate: 16~26N.m
(7) When installing the steering wheel assembly, align the matchmarks of the steering wheel
and steering main shaft assembly,
Torque of the steering wheel specific inner torx bolt: 40~60N.m
(7) Check the air bag, it is not allowed to use the air bag parts from another vehicle
(8) Check SRS warning lightSection 3 Steering Pipeline ComponentComponents1. Power steering low pressure pipe assembly
2. Power steering high pressure pipe assembly
3. Drive belt
4. Power steering pump with bracket assembly
5. Bolts
6. Washer

134On-vehicle inspection1. check the drive belt
Observe the drive belt for excessive wear and cordline wear. Replace the drive belt if necessary.
Hint: Cracks on the rib side of a belt are considered acceptable. If missing chunks from the
ribs are found on the drive belt, it should be replaced.
2. Bleed the power steering system
(1) Check the fluid level
(2) Jack up the front of the vehicle and make sure it is safe
(3) Rotate the steering wheel
a. With the engine off, turn the steering wheel from LH limit position to RH limit position several
times
(4) Release the jack and lower the vehicle
(5) Start the engine, run the engine at idle for a few minutes
(6) Turn the steering wheel to left or right limit position and keep it there for 2 - 3 seconds, then turn the
steering wheel to the opposite limit position and keep it there for 2 - 3 seconds. Repeat it several
times.
(7) Shut off the engine, check for foaming or emulsification in the reservoir. If there is foaming or
emulsification, bleed power steering system repeatedly
(8) Check the fluid level and for leakage
2. Check the fluid level
(1) Park the vehicle on a level surface
(2) With the engine stopped, check the fluid level in the reservoir. Add power steering fluid AT F
DEXRON if necessary.
Hint: the fluid level should be within the range of lowest level and highest level
(3) Check for foaming or emulsification, if there is, drain the power steering systemNormalAbnormal

1383. Loosen the union thread of the high and low pressure pipes on the steering gear assembly
4. Remove the boot band and No. 1, No. 2 boots
5. Disconnect the power steering gear assembly from the steering column
Remove the steering gear pinion shaft spline lock bolt on the universal joint yoke
6. Remove power steering gear assembly
Remove 4 steering gear assembly set bolts, remove the power steering gear assembly
7. Installation is in the reverse order of the removal
Notice:
(1) Insert the steering gear pinion shaft spline into the spline hole of the universal joint
yoke, make sure that the positions of the notch of the steering gear pinion shaft and the
lock bolt of the universal joint yoke are correct
(2) Secure the power steering gear with 4 bolts, torque: 63~93N.m
(3) Tighten the steering gear pinion shaft spline lock bolt on the universal joint yoke, torque:
22~34N.m
(4) Tighten the 4 set bolts of the boot band and boot torque: 16~26N.m
(5) Install the union thread of the power steering high and low pressure pipe to the power
steering gear, torque: 19~33N.m
(6) Connect the tie rod ball stud pin with the steering knuckle, make sure that the mating
surface of the tie rod ball stud pin and the steering knuckle is clean, tighten the slot nut,
torque: 27~39N.m. Install the cotter pin, make sure of the correct installation
(7) Add appropriate amount of specified power steering fluid, bleed the power steering sys-
tem
(8) Check the power steering pipeline system for leakage
(9) Check the front wheel alignment and front wheel left and right limit turn angle, adjust the
toe in if necessary and tighten the tie rod lock nut
(10)Check the position of the steering wheel. It is required that the steering wheel spokes
are basically symmetrical when the vehicle is driven straight ahead, reassemble the steering
wheel if necessary

139Chapter 9 Brake SystemSection 1 Brake SystemPrecaution1. It's very important to keep the parts and area clean when repairing the brake system.
2. Care must be taken to replace each part properly as it could affect the performance of the brake
system and result in a driving hazard.
3. Do not let brake fluid remain on a painted surface when repairing any parts. Wash it off
immediately.
4. If any work is done on the brake system or air in the brake pipelines is suspected, bleed the
system of air.
5. Check the brake system for leakage after repairing the brake system.
6. Use specified brake fluid. Do not mix with other brand of brake fluid.Problem symptoms tableUse the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order. If necessary, replace these parts.Symptom Cause
1. Brake system (fluid leaks)
2. Brake system (air in)
3. P iston Cup in Sub-pump (worn or dama ge d)
4. Rear brake shoe clearance (out of adjustment)
5. Master cylinder (faulty)
6. Booste r push rod (out of a djustme nt)
7. Brake shoe or lining (oily)
8. Disc/Drum scratched
1. Brake pe dal free stroke is too small
2. P a rking brake le ver stroke (out of a djustme nt)
3. P a rking brake ca ble (stic king)
4. Rear brake shoe clearance (out of adjustment)
5. Brake pa d or lining (c rac ked or distorte d)
6. Wheel cylinder piston (stuck or frozen)
7. Return spring (faulty)
8. Va cuum booster (faulty)
9. Brake master cylinder (faulty) Low Brake P edal
Brake Stagnation

140Section 2 Brake FluidBleeding1. Fill brake reservoir with brake fluid
Brake fluid: JG4 GB10830
2. Bleed brake pipeline system
(1) Connect the vinyl pipe to the wheel cylinder bleeder plug port
(2) Depress the brake pedal several times, and then loosen the bleeder plug with the pedal held down.
(3) At the point when fluid stops flowing out, tighten the bleeder plug, and then release the brake pedal.
(4) Repeat (2) and (3) until all the air in the fluid has been bled out.
(5) Repeat the above procedure to bleed the brake pipeline of the air for each wheel cylinder.
Notice: Fill brake fluid into the reservoir all the time when bleeding.
3. Check fluid level in reservoir
Check the fluid level and fill fluid if necessary.Symptom Suspe ct a re a
1. Whee l cylinder piston (stuck)
2. Bra ke shoe lining (oily)
3. Disc (scratched)
4. Bra ke shoe s or lining (c ra cke d or distorte d)
5. Whee l hub be a ring (worn or da mage d)
Tire pressure (not as specified)
1. Bra ke shoe lining (da mage d)
2. Insta lla tion bolt (loose )
3. Disc (scratched)
4. Bra ke shoe (ba d in qua lity)
5. Bra ke shoe s lining (oily)
6. Sound isolating shim da mage d
7. Hold spring of bra ke shoe (da mage ) Brake Deviation
Noise from brake