torque GEELY FC 2008 Workshop Manual

Safety belt--Front safety belt
Change
Hint:
zWhen assembling, please work by the sequence that is reverse with disassembling sequence,
if necessary, assembling instruction could be got.
zChanging procedure for left side and right side is same.
zRefer to subassembly drawing of front safety belt on page 273.
1. Disassemble cathode wire of battery.
2. Disassemble left front safety belt locker assembly [68010040].
(a) Disassemble driver seat assembly (referring to page 349).
(b) Disassemble safety belt locker assembly in side of driver seat gasket (referring to page 349).
(c) Only driver side: disassemble fixed clamp from gasket bracket of driver seat.
(d) Disassemble the bolts and safety belt locker assembly in side of front seat.
3. Disassemble trim board of pedal of left front door [68010020].
4. Disassemble trim board of pedal of left rear door [68010022].
 274  5. Disassemble sealed part of doorframe of left front
door [68010055].
6. Disassemble sealed part of doorframe of left rear
door [68010059].
7. Disassemble lower inner trim board of left middle
column [68010018].
8. Disassemble left front safety belt crimper assembly
[68010044].
(a) Use right-angled screwdriver to disassemble trim cover of
upper fixed bolt of safety belt.
Hint:use adhesive tape to twist its top end before using.
(b) Disassemble the bolts and crimper assembly.
(c) Use right-angled screwdriver to disassemble trim cover of
upper fixed bolt of safety belt.
Hint:use adhesive tape to twist its top end before using.
(d) Disassemble the bolts and lower fixed bolts of floor safety belt.
(e) Disconnect the joint of crimper liking that shown in figure.
Note:when disassembling the safety belt, it is necessary to turn the ignition switch to LOCK
position, and disconnect the cathode of battery for 90 seconds, then it could start to work.
(f) Disassemble the bolts and crimper.
9. Assemble left front safety belt crimper assembly.
(a) Check the inclining angle when ELR starts to lock.
(1) Confirm whether safety belt could be pulled out if the angle exceeds 45°.
Note: do not disassemble the crimper.
(b) Use the bolts to assemble crimper.
Torque: 41 N·m
(c) Use two bolts to assemble fixed seat of side shoulder belt
and safety belt.
Torque: 41 N·m
(d) Check the lock of ELR.
(e) After safety belt is assembled on automobile, check whether
the safety belt could be locked when it is pulled out quickly.
10. Assemble left front inside safety belt clamp.
Torque: 41 N·m

Rear safety belt
Subassembly
Safety belt--Rear safety belt
1. Inner trim board assembly of left rear column
[68010026]
2. Inner trim board assembly of right rear column
[68010027]
3. Backrest assembly of rear row seat [68010076]
4. Step bolt M8*20 of hexagon flange face
[68000203]
5. Cushion assembly of rear row seat [68010074]6. Rear platform with sun blind assembly
[68010032]
7. Plastic clamp of column trim board [68000089]
8. Rear safety belt crimper assembly [68010048]
9. Middle waistband of rear row safety belt with
locker assembly[68010043]
10. High mount brake light assembly [67010008]
N.
m : Regulated torque
54
982 6 10
7 1
3
8
41
41
41
41
 275 

Safety belt--Rear safety belt
.
 : Regulated torque
1
13
12
2 3
5
8
78
56
4
10
11
9
1. Inner trim board assembly of left rear column
[68010026]
2. Inner trim board assembly of right rear column
[68010027]
3. Left backrest assembly of rear row seat
[68010078]
4. Right backrest assembly of rear row seat
[68010079]
5. Combination part of Hexagon head bolt and flat
washer M6*14 [Q1400614]
6. Backrest assembly of rear row seat [68010076]7. Step bolt of hexagon flange face [68000203]
8. Combination part of hexagon bolt with flat big
washer M10*1.25*22 [Q1401022]
9. Cushion assembly of rear row seat [68010074]
10. Rear safety belt crimper assembly [68010048]
11. Middle waistband of rear row safety belt with
locker assembly [68010043]
12. Rear shelf with sun shade assembly
[68010032]
13. High mount brake light [68010008]
41
41
41
41
41
 276 

12. Assemble middle waistband of rear row safety belt
with locker assembly [68010043]
(a) Use the bolts to assemble middle waistband of rear row
safety belt with locker assembly.
Torque: 41 N⋅m
Note: insure the clamp part does not press the protu-
berant part of floor.
13. Assemble rear safety belt crimper assembly.
(a) Check the inclining angle when ELR starts to lock.
(1) Confirm whether safety belt could be pulled out if the
angle exceeds 45°.
Note: do not disassemble the crimper.
(b) Use the bolts to assemble rear safety belt crimper assembly.
Torque: 41 N⋅m
(c) Use the bolts to assemble floor side clamp.
Torque: 41 N⋅m
(d) Check the lock of ELR.
(1) After safety belt is assembled on automobile, check
whether the safety belt could be locked when safety belt
is pulled out quickly.
Safety belt--Rear safety belt
Protuberant
part
Protuberant
part
 278 

Wiper and cleaner--Wiper generator
8. Disassemble wiper generator
(a) Separate two connecting rod caps of shaft pins.
(b) Separate two star- bolts so as to disassemble wiper
generator.
9. Assemble wiper generator
(a) Daub MP grease to connecting rod caps of wiper generator.
(b) Use two Star-bolts to assemble wiper generator to wiper
connecting rod.
Torque: 5.39 N.m
10. Assemble wiper connecting rod assembly
[68000053]
(a) Meshing wiper connecting rod rubber pin
(b) Use two bolts to assemble wiper connecting rod.
Torque:5.5 N.m
(c) Connect the joints.
11. Assemble assistant wiper arm assembly [68000059]
(a) Use steel brush to clean small tooth slot of wiper pivot.
(b) Use bolt cap to fix wiper arm on passenger side to make
wiper blade at the position as drawing.
Torque: 20.5 N.m
12. Assemble main wiper arm assembly [68000057]
(a) Use steel brush to clean small tooth slot of wiper pivot.
(b) Use bolt cap to fix wiper arm on driver side to make wiper
vane at the position as drawing.
Assembly starting and
stopping position
 304 
Assembly starting and
stopping position

Chair--Front chair
Chair
Front chair
Subassembly
 348 
N.
m: Regulated torque
Head pillow assembly
Head pillow bracket
Chair backrest
gasket
Chair backrest
bracket
Exterior cover of
chair backrest
Exterior cover of
chair gasket
Inner trim cover of
front chair gasketWith waist support:
Adjusting lever of
waist support lever
Rear cover of chair
sliding rail With waist support:
Waist support
adjustment assembly
Declining adjust-
ment releasing
handle
Chair gasket bracket
auxiliary assemblyFront cover of chair
sliding rail
Chair vertical
adjusting button
Lower trim cover of
front chair gasket Exterior trim cover
of front chair
gasket Chair
gasket
Chair front and rear
adjusting handle
Inner safety belt
clamp of front chairClamp
Clamp

5. Disassemble lower trim cover of front chair gasket.
6. Disassemble inner trim cover of front chair gasket.
Disassemble the screw and inner trim cover of front chair gasket.
7. Disassemble left front safety belt locker assembly
[68010040]
(a) Cut off fixing clasp.
(b) Disassemble the bolt and left/right front safety belt locker
Chair--Front chair
 350 
assembly.
8. Disassemble chair backrest assembly.
(a) Disassemble the clasp.
(b) Over turn exterior cover of chair backrest , then disassemble the clasp.
(c) Disassemble four bolts and chair backrest assembly.
9. Disassemble exterior cover of chair backrest .
(a) Disassemble head pillow bracket.
(b) Disassemble fixing clamp and adjusting lever of waist support lever.
(c) Disassemble the clamp, then disassemble exterior cover of chair backrest with gasket.
(d) Disassemble the clamp, then disconnect exterior cover of chair backrest with chair backrest gasket.
(e) Disassemble two screws and waist support lever.
10. Disassemble exterior cover of chair gasket.
(a) Disassemble fixing clamp, then disassemble exterior cover of chair backrest with gasket.
(b) Disassemble the clamp, then disconnect exterior cover of chair backrest with chair backrest gasket.
11. Disassemble chair gasket bracket assembly.
12. Disassemble chair front and rear adjusting handle.
Use screw driver to disassemble chair front and rear adjusting handle.
Hint: before using screw driver, it is necessary to wrap its needled top with adhesive tape.
13. Assemble chair gasket bracket assembly.
Use four bolts to assemble chair gasket bracket on chair adjustment assembly.
Torque: 20 N
⋅ ⋅⋅ ⋅
⋅m
14. Assemble exterior cover of chair gasket.
(a) Use new clamp to assemble exterior cover of chair gasket in chair gasket.

(b) Use new clamp to assemble chair gasket on chair gasket
bracket.
Hint:
zDo not damage or dirty exterior cover of chair
gasket.
zWhen assembling clamp, it is necessary to prevent
exterior cover of chair gasket from crinkling.
15. Assemble exterior cover of chair backrest .
(a) Use new clamp to assemble exterior cover of chair backrest
in chair gasket.
(b) Use new clamp to assemble chair backrest on chair
backrest bracket.
Hint:
zDo not damage or dirty exterior cover of chair
backrest .
zWhen assembling clamp, it is necessary to prevent
Chair--Front chair
Locking loop pliers
Locking loop pliers
 351 
exterior cover of chair backrest from crinkling.
16. Assemble chair backrest assembly.
(a) Use four bolts to assemble chair backrest assembly.
Torque: 45 N
⋅ ⋅⋅ ⋅
⋅m
(b) Over turn exterior cover of chair backrest to assemble clamp.
(c) Assemble the clamp.
17. Assemble left front safety belt locking assembly [68010040]
(a) Use the bolt to assemble left front safety belt locking assembly.
Torque: 42 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble fixing clasp.
18. Assemble driver chair assembly.
(a) Assemble driver chair.
Note: do not damage automobile body.
(b) Connect the joint.
(c) Assemble four bolts.
Torque: 47 N
⋅ ⋅⋅ ⋅
⋅m
(d) Assemble right front lower trim board, right rear lower trim board and left lower trim board of driver chair.

Chair--Rear chair (separating type)
(f) Disassemble the clamp, then disconnect exterior cover of
rear row backrest with gasket.
10. Disassemble exterior cover of rear row chair
cushion.
Disassemble the clamp, then disconnect exterior cover of cush-
ion with gasket.
11. Assemble exterior cover of rear row chair cushion.
Use new clamp to assemble exterior cover of rear row chair
Locking loop pliers
 353 
cushion in gasket.
Hint:
zDo not damage or dirty exterior cover of cushion.
zWhen assembling clamp, it is necessary to prevent exterior cover of cushion from crinkling.
12. Assemble exterior cover of rear row chair backrest (big).
Hint:
zDo not damage or dirty exterior cover of cushion.
zWhen assembling clamp, it is necessary to prevent exterior cover of cushion from crinkling.
13. Assemble exterior cover of rear row chair backrest (small).
Use new clamp to assemble exterior cover of rear row chair backrest in gasket.
Hint:
zDo not damage or dirty exterior cover of cushion.
zWhen assembling clamp, it is necessary to prevent exterior cover of cushion from crinkling.
14.Assemble rear backrest central hinge assembly.
Use two bolts to assemble central hinge assembly.
Torque: 20 N
⋅ ⋅⋅ ⋅
⋅m
15. Assemble rear chair backrest side hinge assembly.
Use two bolts to assemble two side hinge assemblies.
16. Assemble rear row chair left backrest assembly [68010078]
Use the bolt to assemble left backrest assembly.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
17. Assemble rear row chair right backrest assembly [68010079]
Use the bolt to assemble right backrest assembly.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
18. Assemble rear row chair backrest assembly.
Use four bolts to assemble backrest assembly.
Torque: 18 N
⋅ ⋅⋅ ⋅
⋅m

Rear chair (fixing type)
Overhaul
Hint: When assembling, please work by the sequence
opposite with disassembling sequence, but when it has
items that need to pay special attention, it will add special
specification.
1. Disassemble rear row chair cushion assembly.
Pull rear row chair cushion assembly upwards, then disas-
semble it.
Note: when disassembling, it is necessary to hold the
bracket at two sides of fixing clasp, then pull it upwards
to prevent it from distorting.
2. Disassemble rear row chair backrest assembly
[68010076]
Disassemble three bolts and rear row chair backrest assembly.
3. Disassemble rear chair head pillow assembly
[68010077]
4. Disassemble exterior cover of rear row chair
backrest.
(a) Disassemble head pillow bracket.
(b) Disassemble the clamp, then disconnect exterior cover of
rear row chair backrest with gasket.
5. Disassemble exterior cover of rear row chair cushion.
Disassemble the clamp, then disconnect exterior cover of cush-
ion with gasket.
6. Assemble exterior cover of rear row chair cushion.
Use new clamp to assemble exterior cover of rear row chair
cushion in gasket.
Hint: Do not damage or dirty exterior cover of cushion.
When assembling clamp, it is necessary to prevent exterior
cover of cushion from crinkling.
7. Assemble exterior cover of rear row chair backrest.
Use new clamp to assemble exterior cover of rear row chair
backrest in gasket.
Hint: Do not damage or dirty exterior cover of cushion.
When assembling clamp, it is necessary to prevent exterior
cover of cushion from crinkling.
8. Assemble rear row chair backrest assembly
[68010076]
Torque: 8.0 N·m
Chair--Rear chair (fixing type)
Locking loop pliers
Locking loop pliers
A:100mm
 354