roof GEELY FC 2008 Owner's Manual

Power steering gear assembly
Overhaul
1. Make front wheel face the front
2. Disassemble safety airbag assembly at the side of driver
(equipping with SRS) [6701011]
3. Disassemble steering wheel assembly [67010001].
4. Disassemble dust-proof cover in steering column
[64000123].
Disassemble two screw caps, then take down the dust-proof
cover.
5. Disassemble steering sliding shaft assemble
(a) Make mark on sliding yoke and steering middle shaft.
(b) Loosen A bolt and disassemble B bolt, then disassemble
sliding shaft.
6. Disassemble front wheel
7. Disassemble right bottom defender board [68000004].
8. Disassemble left bottom defender board [68000003].
9. Disconnect left end terminal of transversal lever
(a) Disassemble cotter pin and screw cap.
(b) Use special tool to disassemble the left end terminal of
transversal lever from steering knuckle.
Hint: disassemble the other with same method.
10. Disassemble right end terminal of transversal lever.
11. Disassemble in-out oil pipe assembly of power
steering gear [64000131].
(a) Use special tool to disassemble in-out oil pipe assembly
of power steering gear.
Power steering--Power steering gear assembly
Align the mark
Special tool
Special tool
 205 

Power steering--Power steering gear assembly
(b) Disassemble the screw and disconnect the fixed clamp of
in-out oil pipe assembly of power steering gear.
12. Disassemble linking lever assembly of front stabi-
lizer bar [64000097].
(a) Use socket head wrench (5mm) to fix bolt, then disas-
semble screw cap.
(b) Disassemble the left linking lever of front stabilizer liking
lever assembly.
Hint: disassemble the other with same method.
13. Disassemble the coupling bolt and nut of left/right
lower control arm ball head and control arm.
Disassemble one bolt and two nuts, and disassemble control
arm from left steering knuckle.
Hint: disassemble the other with same method.
14. Disassemble engine cover assembly
15. Support engine assembly.
16. Disassemble auxiliary automobile bracket assem-
bly [64000087]
(a) Disassemble two bolts, then disassemble side rail from
right front engine suspension.
(b) Disassemble two bolts, then disassemble carling from au-
tomobile body.
(c) Disassemble the bolt and three nuts, then disassemble
engine rear suspension from auxiliary automobile bracket.
(d) Use gearbox jack to support auxiliary automobile bracket.
(e) Disassemble four bolts and auxiliary automobile bracket
assembly with steering gear.
17. Disassemble exterior dust-proof cover of steering
column.
 206 

Power steering--Power steering gear assembly
24. Check right transversal lever ball head.
25. Disassemble No.2 dust-proof cover of steering gear.
(a) Use pliers to disassemble fixed clamp.
(b) Use pliers to disassemble iron wire.
Note: do not hurt dust-proof cover.
Hint: make mark on RH and LH dust-proof cover.
Hint: disassemble the other side with same method.
26. Disassemble No.1 dust-proof cover of steering gear.
27. Disassemble terminal lever of steering gear.
(a) Use right-angled screwdriver and hammer to unclench claw
gasket.
Note: avoid knocking steering gear.
(b) Use wrench(22mm) to fix steering gear, then use special
tool to disassemble gear terminal lever.
Note: use special tool by the direction in figure.
Hint: Make mark on RH and LH gear terminal lever.
28. Assemble the parts of steering gear terminal lever.
(a) Assemble new claw gasket, and assemble gear terminal
lever temporarily.
Hint:Align pliers claw of gasket with steering gear
concave slot.
(b) Use wrench to fix steering gear, and use special tool to
tighten gear terminal lever.
Torque: 62 N
xm
Note: use special tool by the direction in figure.
Hint:use torque wrench whose lever length is 380mm.
(c) Use copper stick and hammer to concave gasket.
Note: do not hurt the steering gear.Wrench Length of
lever
Special
tool
Special tool
 208 

Power steering--Power steering gear assembly
29. Assemble steering No.2 dust-proof cover.
(a) Insure steering gear hole is not plugged by lubricating
grease.
Hint: if hole is plugged, the pressure in dust-proof
cover when steering wheel turns after combin-
ing will change.
(b) Assemble dust-proof cover, fixed clamp and new iron wire.
Note: do no t hurt or bend dust-proof cover.
(c) After coiling dust-proof cover with iron wire for two circles,
turn it for several circles to fix it.
(d) Liking that shown in figure, bend iron wire to rotating di-
rection to prevent it from hurting dust-proof cover.
Hint: assemble the other side with same method.
30. Assemble No.1 dust-proof cover of steering gear.
31. Assemble left ball head of transversal lever .
(a) Screw locking cap and transversal lever ball head in gear
terminal lever until aligning the mark.
(b) After adjusting front wiring harness, tighten the screw cap
(referring to page 80).
Torque: 74 ± 5 N
xm
Hint: assemble the other side with same method.
32. Assemble right ball head of transversal lever .
33. Assemble power steering gear assembly [64000133].
(a) Assemble power steering gear assembly on beam with
four bolts.
Torque: 58 N
xm
 209 
Align the mark

Power steering--Power steering gear assembly
34. Assemble steering middle shaft.
(a) Align the mark of steering middle shaft and steering small
gear shaft.
(b) Assemble the bolt.
Torque: 35 N
x xx x
xm
35. Assemble exterior dustproof cover of steering
column.
36. Assemble auxiliary bracket assembly (64000087).
(a) Use special tool to align the right side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt
temporarily.
(b) Use special tool to align the left side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt
temporarily.
(c) Use special tool to align the left side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt.
Torque:
A bolt: 157 ± 10 N
x xx x
xm
B bolt: 113 ± 10 N
x xx x
xm
(d) Use special tool to align the right side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt.
Torque:
A bolt: 157 ± 10 N
x xx x
xm
B bolt: 113 ± 10 N
x xx x
xm
(e) After connecting with engine with one bolt and three screw
caps, hang it to auxiliary bracket.
Torque: 52 N.m ± 5 N
x xx x
xm
(f) Assemble carling to body with two bolts.
Torque: 39 ± 3 N
x xx x
xm
(g) Assemble the front suspension of engine to carling with
two screw caps.
Torque: 52 ± 5 N
x xx x
xm
Align the mark
Special
tool
Special tool
 210 

Power steering--Power steering gear assembly
41. Connect the ball head at the right side of transver
sal lever .
42. Assemble right bottom defending board of engine
[68000004].
43. Assemble left bottom defending board of engine
[68000003].
44. Assemble front wheel
Torque: 103 ± 10 Nx xx x
xm
45. Connect steering slide shaft assembly.
(a) Align the mark between steering middle shaft and sliding
shaft.
(b) Assemble B bolt.
Torque: 35 ± 3 N
x xx x
xm
(c) Tighten the A bolt.
Torque: 35 ± 3 Nx xx x
xm
46. Assemble inner dustproof cover of steering column [64000123].
Assemble inner dustproof cover of steering column with two screw caps.
47. Make front wheel face the front
Hint: lift up front wheel shaft.
48. Assemble helix cable assembly (equipping with SRS).
49. Assemble steering wheel assembly [67010001].
(a) Align the mark between steering wheel and main shaft of steering column.
(b) Lock the fixed screw cap of steering wheel temporarily.
50. Add power steering oil (referring to page 200).
51. Exhaust the air in power steering system (referring to page 200).
52. Check the central point of steering wheel.
(a) Check the central point of steering wheel.
(b) Lock the fixed screw cap of steering wheel.
Torque: 50 ± N
x xx x
xm
53. Assemble safety airbag assembly at the side of driver (equipping with SRS) [67010011].
54. Check whether there is oil leakage.
55. Check the engine cover assembly.
56. Adjust the engine cover assembly.
57. Check and adjust the front wheel alignment (referring to page 87).
 212 

Light--Light System
Switch positionsAvometer terminals regular situation
OFF 1-2 not conduction
ON 1-2 conduction
(d) Inspect conduction of front fog light switch
(1) Inspect switch on every positions, the conduction among terminals as following table.
Switch positionsAvometer terminals regular situation
OFF - not conduction
DOOR 1-2conduction
ON 2-bodywork earthconduction
2. Interior rear top light assembly [67010006]
(a) Inspect the conduction of interior rear top light
(1) Inspect switch on every position, the conduction among
terminals as following table.
Standard:
3. Room front top light assembly [67010007] (equipped
with electric sunroof [67010009])
(a) Inspect the conduction of room front roof light
(1) Inspect the conduction between terminal 1 and terminal
2,when switch works.
Standard:
ON: conduction
OFF: not conduction
4. Room front top light assembly [67010005](do not
equipped with electric sunroof)
(a) Inspect the conduction of room front roof light
(1) Inspect the conduction between terminal 1 and terminal
2,when switch works.
Standard:
ON: conduction
OFF: not conduction
5. Trunk lighting assemble [67000106]
(a) Inspect the conduction among terminals.
Standard: conduction
6. Inspect the B door pillar control switch assembly
[67000075]
1 2
 284 

Circuitry--Power supply
24. spare
25. OBD discharge test system
26. rear fog light
27. Anti-burglary
28. DOOR center control, light con-
trol system
29. Defrost load
30. spare
31. spare
32. eletric injection system, safety
airbag system, anti-burglary
system, instrument system
33. spare
34. spare
35. spare
36. front fog light
37. AMI ignition system
38. TAILposition light, number platelight
39. brake light
40. electric sunroof
41. instrument system, air condition
system, defrost system, Re-
verse Radar, rear light, turn light.
42. CIG air condition system, audio
system, electric rear view mirror,
cigarette lighter
43. washer
44. spare
45. wiper
46. spare
47. center control, light control
system, anti-burglary system,
ABS system
48. air condition system
49. rear defrost system
50. electric glass operator
 315 

Anti-stealing and door lock--Electric door lock control system
 357 
Power supply (+) Power supply (+)
Power supply
(+)
1G2 in Power supply
(+)
1G2 out Power supply (-)
Power supply (+) Power supply (+) Power supply (+) Power supply (+)
Power supply
(+)Power supply
(+)Power supply
(-) Power supply
(+)
Power supply (+)
Power supply (+)
Grounding wire
Sunroof
Rain wiperBrake light Anti-steal
Power supply
(+)
InstrumentRear fog light

Electric sunroof (optional)--Sunroof
Bolt
Screw cap
Electric sunroof (optional)
Sunroof
Overhaul
Hint: when assembling, please work by the sequence which is opposite with disassembling
sequence; but when it has items that need to pay special attention, it will add special specification.
1. Disassemble inner trim board of top (referring to page 390).
2. Disassemble the glass of sunroof.
(a) Use planetary wrench to disassemble planetary screw.
(b) Pull the glass upwards to disassemble it.
3. Disassemble waterproof adhesive tape of sunroof.
4. Disconnect connection of wiring harness.
5. Disassemble shell body of sunroof.
(a) Disassemble four drain hoses.
(b) Liking that shown in figure, disassemble four bolts and six screw caps, then disassemble shell body.
6. Disassemble trim sun shade of sunroof.
(a) Disassemble the screw and stopper.
(b) Disassemble trim sun shade of sunroof.
 362