GEELY MK 2008 Workshop Manual

Interior & Exterior Trim and Accessory -Rear Door Interior Trim6-326. Remove the rear left window and the guide slot of rear left window;
Tip:
Insert the duster cloth into the interior plate of door to prevent
scratch on glass.
a. Remove the left rear window;
b. Remove the screws and the 2 bolts;
c. Remove the guide slot of rear left window.
7. Remove the rear left corner window;
8. Remove the assembly of left-rear window regulator.
a. Disconnect the connector;
b. Remove the 4 bolts and the assembly of left-rear window
elevator.
Tips:
After removal of bolts, rear left window regulator may fall to
cause damage.
Tip:
Remove the rear left window regulator through the manhole.

Chapter 12 Front BumperI.Component ViewRadiator grille assemblyRight bumper bracketFront bumperRight bottom grilleFront bottom grille
Towing hitch capLeft bumper
bottom grilleLeft bumper bracketInterior & Exterior Trim and Accessory -Front Bumper6-33II. Removal and installation of front bumper Notes:
Installation is basically the reverse of removal and different operation(s) in the process of installation, if any,
will be pointed out specifically.
1. Remove the radiator grille assembly
a. Unfix 2 bolts and clips;

Interior & Exterior Trim and Accessory -Front Bumper6-34 b. Loosen the clips by use of a screwdriver and then unfasten the radiator grille assembly.
Caution
Protect the radiator grille from damage carefully by wrapping the sharp end of screwdriver up with adhesive
tape before operation.
2. Remove the front bumper
a. Unfix 2 bolts, 6 screws and clips;
b. Loosen 2 clips and then unfasten the front bumper.
3. Remove the left bumper bracket
Unfix 2 nuts and then unfasten the bracket.
4. Remove the right bumper bracket
Unfix 2 nuts and then unfasten the bracket.
5. Remove the left bottom grille
Loosen clips and then unfasten the grille.
6. Remove the right bottom grille
Loosen clips and then unfasten the grille.
7. Remove the front bottom grille
Loosen clips and then unfasten the grille.
8. Install in reverse order of removal.

Chapter 13 Rear BumperI. Component ViewRight trunk trim board
Rear shelf lower trim panel
Spare tire board
Rear bumper support installation nut
Torque nut: 6 N¡¤mRear bumper Left mud guard Left trunk trim boardInterior & Exterior Trim and Accessory -Rear Bumper6-35II. Disassembly and assembly of the rear bumper Notes:
Installation is basically the reverse of removal and different operation(s) in the process of installation, if any,
will be pointed out specifically.
1. Remove the spare tire cover assembly.
2. Remove the lower trim board of the rear separator.
3. Remove the ornamental blanket at the left side of the luggage compartment.
a. Remove six snaps.

Interior & Exterior Trim and Accessory -Rear Bumper6-36 b. Remove the ornamental blanket at the left side of the luggage
compartment.
4. Remove the ornamental blanket at the right side of the luggage
compartment.
a. Remove six snaps.
b. Remove the ornamental blanket at the right side of the luggage
compartment.
5. Remove the rear bumper.
a. Remove four nuts;
b. Remove two screws and four clips;
c. Remove 8 snaps and the bumper.
6. Mount the rear bumper.
Installation is basically the reverse of removal.
(Notes: Mount the rear bumper with two screws, 4 clips and 4
nuts; Torque: 5.5N.m, for the nut)Snap Rear bumper
Snap

Interior & Exterior Trim and Accessory -Outside Rearview Mirror6-37Chapter 14 Outside Rearview MirrorThe outside rearview mirrors are mounted on the left and right doors. With specially designed rubber sheath, the
rearview mirrors are seamlessly and smoothly joined to the body of vehicle. Meanwhile, they block neither upward
nor backward turn of rearview mirrors upon knocking. Such installation also plays an important role in decreasing
the air resistance coefficient of the whole vehicle.
The mirror glasses are fixed to the supporting plates with double-side adhesive tape. The supporting plates are
connected to the shell of rearview mirrors with ball hinge in order to make sure no glass will scatter that causes
secondary injury, as well as replacing the damaged glasses easily. When the glasses are damaged, the supporting
plates can be taken out of the ball-head mount with tools, and then pressed into the mount again after replacing
the glasses. The turning force of rearview mirror is designed as 30N, which enables easy turn and less hurt/damage
in case human or object knocks the mirror. In addition, the rearview mirrors are equipped with electric adjustment
and heat defrosting.
Notes
When turning over the rearview mirror, please don't put your finger between the exterior rearview mirror and
the hinge in order to avoid extrusion injury!Replacement of Rearview MirrorRemoval procedures
1. Remove the cathode lead wire off the storage battery;
2. Remove the corner decoration of door;
3. Disconnect the plug of electric-driven exterior rearview mirror;
4. Remove the 3 screws;
5. Remove the electric-driven exterior rearview mirror
Installation procedures
1. Mount the rearview mirrors onto the doors
2. Fasten the screws from the lower-left side clockwise
Fastening
Fasten the screws of exterior rearview mirrors with the torque
of 8.0N.m
3. Connect the plug of electric-driven exterior rearview mirrors;
4. Install the corner decoration of door

I. Removal and installation of door protector Notes:
Installation is basically the reverse of removal and different operation(s) in the process of installation, if any,
will be pointed out specifically.
Installation and removal on the right side is identical with that on the left side.
1. Remove the door protector from the left front door
a. Use a heating lamp or a dedicated electric blower to heat up the door protector to 40~60°C.Chapter 15 Door Protecting StripeCar body40~60°C
Door protector20~30°CInterior & Exterior Trim and Accessory -Door Protecting Stripe6-38 Caution:Do not overheat the door protector.
b. Fasten both ends of the steel wire to the wooden handle.
c. Cut the adhesive tape by pulling the steel wire.
Caution: Make sure not to break the door protector to be
installed later.
Do not cause damage to the car.
d. Remove the door protector.
2. Install the door protector
Caution:Do not overheat the car exterior and the door protector.
c. Rip off the release liner from the door protector;
Caution
Make sure the adhesive tape does not get dusted or stained when a. Rip off the protective tape from the car;
b. Use a heating lamp or a dedicated electric blower to heat up the car exterior and the door protector.
Desired temperature
the release liner is ripped off.
Do not push the door protector too hard; make sure it is attached to the door firmly by pressing it with your
fingers.Protective tapeAdhesive Band

Chapter 16 Carpet and InsulatorComponent ViewCarpet Dash sound insulation Assy. Dash heat insulation panelInterior & Exterior Trim and Accessory -Carpet and Insulator6-391. Removal
a. Remove front rear seat, left front doorsill, right front doorsill, right center lower pillar lower trim, left center
pillar lower trim, right rear doorsill shield, left rear doorsill shield, frontal and rear parts of auxiliary fascia
console;
b. Remove the sound insulator assembly under carpet and dash, the dash heat insulation (in compartment).
2. Mounting
a. Mount accelerator pedal assembly, brake and clutch pedal assembly, brake assembly onto the car;
b. Install the carpet according to the corresponding holes with its left and right edges mounted separately under
the left front doorsill shield, the right front doorsill shield, the right center pillar lower trim, the left center
pillar lower trim, right rear doorsill shield and the left rear doorsill shield.

Chapter 17 Moonroof Assembly (Optional)Component ViewII. Inspection of sunroof Troubleshooting formSunshade sub-assy Sunroof motorBracket sub-assy.Sunroof frameSunroof glass bracketSunroof glass sealSunroof glassInterior & Exterior Trim and Accessory -Moonroof Assembly (Optional)6-40Possible causes
1. Power relay
2. Instrument fuse
3. Sunroof switch
4. Sunroof lock switch
5. Sunroof motor
6. Sunroof guide rail
7. Wire harness
1. Sunroof lock switch
2. Sunroof motor
3. Sunroof guide rail
4. Wire harnessSymptom
Sliding sunroof system doesn't work.
Sling sunroof system gets stuck (e.g.
foreign matter like gravel caught in motor)

Interior & Exterior Trim and Accessory -Moonroof Assembly (Optional)6-41III. Removal and installation of sliding sunroof1. Remove the roof panel trim
(For more information, see "removal and installation of roof panel trim".)
2. Remove the ceiling lamp
(For more information, see "removal and installation of roof panel trim".)
3. Remove the sunroof glass sub-assembly
a. Unfix the screw by use of a box spanner;
b. Pull the glass upward and then take it out.
4. Remove the sunroof motor
Caution
Make sure the sunroof is completely closed before removing the sunroof motor.
a. Disconnect the connector;
b. Unfix the bolt and then remove the sunroof motor.
5. Remove the sunroof bracket sub-assembly
a. Detach water pipe;
b. Unfasten the retaining bolts around the sunroof bracket sub-assembly;
c. Take out the sunroof bracket sub-assembly.
6. Remove the sunshade sub-assembly
Slide the sunshade backward and then take it out.
7. Remove the sunroof drive cable and the sunroof guide rail;
8. Install in reverse order of removal.
Caution
Check if the sunroof is waterproof after installation.
If a water leak is detected, readjust the sunroof.
For more information on the electrical part of sunroof, see the chapter on electrical part of this manual.