torque GEELY MK 2008 Repair Manual

9. Remove the left rear shock absorber assembly
(1) Lift the rear axle at left sustainer by lifting jack
(2) Remove nuts, washers and left rear shock absorber assembly
10. Remove right rear shock absorber assembly
Notes: Remove right rear shock absorber assembly by using same
operations as left.
11. Remove left rear helical spring
Slowly lower lifting jack, remove helical spring and upper pads
and lower pads
12. Mount the left rear helical spring
(1) Mount the upper pad, let gap right on the helical spring.
(2) Mount lower pad, let and load the left helical sprig into the rear
axle.
13. Temporarily tighten the left rear shock absorber assembly
(1) Mount the left rear shock absorber onto rear axle frame when
lift jack.
(2) Temporarily tighten nut and washer.
14. Temporarily tighten the right rear shock absorber assembly.
Notes: Mount the right assembly by using same operations as left.
15. Mount right parking brake cable assembly
Mount right parking brake cable assembly by nuts
Torque: 5.4 N.m
16. Mount left parking brake cable assembly.
Tips: Mount the right assembly by using same operations as left.
17. Mount the proportioning valve and rear right brake tube
(1) Connect the brake hose with brake tube by special tool.
Torque: 1 5 N.m
(2) Mount clipsRear Suspension System-LH/RH Rear Suspension Coil Spring4-58

Rear Suspension System-LH/RH Rear Suspension Coil Spring4-5918. Mount rear right brake tube
Tips:
Mount the right assembly by using same operations as left.
19. Mount sideslip control sensor wire (with ABS)
(1) Tighten sideslip control sensor wire by bolts
Torque: 8.0 N.m
(2) Mount sideslip control sensor wire
Attention: Mount the right wire by using same operations as left.
20. Mount load-sensing valve bracket (without ABS)
Mount load-sensing valve bracket by two buts
21. Sufficiently tighten the rear axle frame assembly
(1) Stabilize the shock absorber assembly
Use the lifting jack and add 90Kg force on rear luggage
carrier if bolts can not be tightened at this point.
(2) Sufficiently tighten bolts
Torque: 82 N.m
22. Sufficiently tighten the left rear shock absorber assembly
Sufficiently tighten nuts
Torque: 49 N.m
23. Sufficiently tighten the right rear shock absorber assembly
Tips: Mount the right rear shock absorber by using same opera-
tions as left.
24. Release the air in the brake hose
25. Mount the rear wheel
Torque: 103 N.m
26. Check rear the wheel alignment
27. Check the wheel speed sensor signal of ABS( with ABS)

Section 4 Rear Absorber Installation AssemblyComponent ViewReplacement1. Remove the rear seat cushion assembly
2. Remove divided rear seat back assembly
3. Remove LH & RH rear seat back hinge (2 pieces)
4. Remove rear seat belt assembly
5. Remove left rear door moldingUpper suspension carrier
Rear vibration cushion
Shock absorber upper cover WasherLeft rear shock absorber assemblyRear Suspension System-Rear Absorber Installation Assembly4-60specified torqueN.
m :washer

Rear Suspension System-Rear Absorber Installation Assembly4-616. Remove rear left lower pillar interior panel
7. Remove the lower rear shelf interior panel
8. Remove rear left upper pillar interior pane
9. Remove rear right lower pillar interior pane
10. Remove the high brake lamp
11. Remove the rear shelf interior panel
12. Remove rear wheel
13. Remove the rear left shock absorber assembly
(1)Lift the rear axle frame by lifting jack (see right figure)
(2)Remove two nuts by clamping the piston push rod
(3)move the washer and upper suspension bracket
(4) Remove nut, washer and left rear shock absorber assembly
(5) Remove shock absorber upper cover
14. Check rear left shock absorber assembly
Check the abnormal resistance and noise in the operation by
compressing and extending the push rod, replace it if any abnormal.
15.Mount rear left shock absorber assembly
(1) Mount shock absorber upper cover
(2) Mount shock absorber, upper suspension bracket and washer
onto vehicle body
(3) After clamp piston push rod, mount lower nut and let piston
push rod higher 15-18mm than nut (see right figure)
(4) Mount upper nut according lower nut
Torque: 25N.m
(5) Mount shock absorber onto rear axle frame by washer and nut
at lifting jack
Torque: 49N.m
16. Mount rear wheel
Torque: 103N.m
17. Check rear wheel alignment

Section 5 Rear Suspension CrossmemberComponent ViewRear shock absorber subassembly
Upper washer
Left rear helical spring
Lower washer
Rear right support bushingLower washer Right rear helical springUpper washer
Rear suspension
crossmentber
Rear left support bushing
Parking brake cable assembly Load-sensing valve bracket without
ABSRear Suspension System-Rear Suspension Crossmember4-62specified torqueN.
m :Wheel speed sensor wire
Bracket with ABS
Brake hose
Rear brake drum
subassembly
Right rear hub and
bearing subassembly
Rear brake drum
subassembly Rear brake assembly Brake hose
Left rear hub&bearing
subassembly Clamp
Rear stabilizer
bar bushing
Non-reusable parts

4-6523. Temporarily fasten the rear axle frame assembly
(1) Lift rear axle frame by lifting jack
(2) Mount the rear axle frame by temporarily tightening two bolts
24. Mount rear left helical spring
25. Mount rear right helical spring
Tips:
Mount right parts by using same operations as left
26. Temporarily tighten rear left shock absorber assembly
27. Temporarily tighten rear right shock absorber assembly
Tips:
Mount right parts by using same operations as left
28. Mount rear left hub and bearing assembly
Mount rear brake assembly, rear left hub and bearing assembly by
four bolts
29. Mount rear right hub and bearing assembly
Tips: Mount right parts by using same operations as left
30. Mount rear brake drum subassembly
31. Adjust the gap between brake drum and brake shoe
32. Mount #3 parking brake cable assembly
Tips: Mount right parts by using same operations as left
33. Mount #2 parking brake cable assembly
34. Mount #4 rear brake tube
35. Mount #3 rear brake tube
Tips: Mount right parts by using same operations as left
36. Connect sideslip control sensor wire(with ABS)
37. Connect load-sensing valve braket(without ABS)
38. Sufficiently tighten rear axle frame assembly
39. Sufficiently tighten rear left shock absorber assembly
40. Sufficiently tighten rear right shock absorber assembly
Tips: Mount right parts by using same operations as left
41. Release air from brake tube
42. Mount rear wheel
Torque: 103N.m
43. Check rear wheel alignment
44. Check the speed signal of ABS sensor( with ABS).Rear Suspension System
-Rear Suspension Crossmember

Power Steering System-Steering Drive and Control Mechanism4-69Section 2 Steering Drive and Control MechanismComponent ViewDriverÕs airbag module
Left combination switch
Steering column assembly
Steering column spline dust shield Steering column lower cover Steering column upeer coverRight combination switch
Clock spring
A/T:Parking lock cable33-5933-5922-2922-2916-26 3-spoke steering wheel car
Steering wheel assembly (optional)4-spoke steering wheel car
Quncunx cap screw
Steering wheel assembly
Quincunx cap screw
Slidefork #2 counter shaft
specified torqueN.
m :

Power Steering System-Steering Drive and Control Mechanism4-7213. Remove the No.2 steering countershaft assembly.
(1) Make a mark on the fit between main shaft and countershaft.
(2) Remove bolt and countershaft.
14. Remove the ignition switch bracket.
(1) Use the punch pin to make a mark on the 2 conical head bolt.
(2) Drill the 2 conical head bolts with the diameter of 3-4mm drill
bit.
(3) Remove the bolts and bracket for the ignition switch with the
thread die.
15. Remove fixing panel on the steering column.
16.Remove the ignition switch lock core assembly.
(1) Turn the ignition switch to "ACC" position.
(2) press the stop pin and pull the lock core out.
17. After checking or replacing the steering column pipe assembly, install all parts in a reverse order.
Note:
(1) After installing the ignition switch lock core, check the operation of the steering locking function: when
pulling out the key, the steering device is locked; when the key is inserted and turned to ACC position, the
steering device is unlocked.
(2) Tighten the 3 bolts.
(3) Make sure all cables are connected reliably.
(4) After adjusting the combination switch as well as the top shell and bottom shell of the steering pipe shield,
fasten the three screws connecting the combination switch and the steering column assembly.
(5) Tighten the set bolt between the universal joint fork and the steering gear assembly with a torque of
22~39N.m.
(6) Install dust cover and its press plate.
(7) When installing the steering wheel assembly, align the steering wheel assembly and the fit mark of the
steering main shaft assembly. Tighten the special quincunx bolt with a torque of 33~59N.m.
(8) Check the airbag. It is not allowed to use a airbag part removed from another vehicle.
(9) Check the SRS warning lamp.Thread die Installation mark

Power Steering System-Steering Pipeline Component4-73I. Onboard Check1. Check the transmission strap.
Check the transmission strap whether it is worn out. If necessary, replace a new transmission strap.
Tips: Crack at the edge of the strap teeth is acceptable. If the strap teeth fall, replace a new strap.
2. Discharge the air in the power steering system.
(1)Check the liquid level.
(2)Lift the front part of the vehicle with a jack in a safety manner.
(3)Rotate the steering wheel.
After the motor is shut down, rotate the steering wheel to the left/right limit position lightly. Repeat such
operation several times.
(4)Loosen the jack, and put down the vehicle.
(5)Start the motor, and make it run idly for several minutes.
(6)Rotate the steering wheel to one side limit position for 2-3 seconds, and then rotate it to the other side limit
position for 2-3 seconds. Repeat such operations several times.Section 3 Steering Pipeline ComponentComponent ViewPower steering high pressure
pipe
Return line (connecting fluld tank)
Power steering pump with bracketReturn line(connecting steering gear)Drive beltN.
m : specified torque

Power Steering System-
Steering Pipeline Component4-74 (7)Shut down the motor, and check whether there is any foam or
emulsification in the oil storage. If so, discharge the air
repeatedly.
(8)Check the level height, and check whether there is any
leakage.
2. Check the level height.
(1)Park the vehicle on the horizontal road.
(2)When the motor stops running, check the level height in the oil
tank. If necessary, add some more ATF DEXRONII steering
liquid.Replacement1. Discharge the steering liquid in the power steering system.
2. Remove the power steering high & low pressure oil pipes.
3. Loosen the connector screws of the high & low pressure oil pipes on the steering gear assembly, and loosen the
oil pipe clip.
4. Loosen the drive belt.
5. Remove the power steering pump strap support assembly from the motor. Remove the 3 coupling bolts between
the power steering pump strap support assembly and the motor.
6. Install the power steering pump strap support assembly.
Fasten the steering pump strap support assembly on the motor, and tighten the M10 bolt with a torque of 45-
79N.m and M8 bolt with a torque of 16-26N.m.
7. Install the drive belt, and make sure the position is correct.
8. Install the high & lower pressure oil pipes of the power steering gear assembly.
(1) Connect the connector screw of the high and low pressure oil pipe to the steering gauge with a torque of
19-33N.m.
(2) Fasten the low pressure oil pipe on the body front baffle plate with clip.
(3) Connect the connector screw of the high pressure oil pipe to the power steering pump with a torque of
19-33N.m.
(4) Connect the connector screw of the low pressure oil pipe to the oil tank with a torque of 19-33N.
m.
9. Discharge all air in the power steering pipe system, and check the pipe system whether there is any leakage.
10. Check the oil reservoir inner fluid level Tips: The level shall stay between the lowest level and the highest level.
(3) Check whether there is any foam or emulsification. If so, discharge the power steering liquid.NormalAbnormal